Restricted wedge suture anchor and method for soft tissue repair

• US 9,226,742 B2
• Filed: 01/27/2012
• Issued: 01/05/2016
• Est. Priority Date: 01/27/2012
• Status: Expired due to Fees

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Wolf, Steven, Karapetian, Emil, White, George W., Gregoire, David
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/359,673
• Publication Number:
  US 20130197577A1
• Time in Patent Office: 1,439 Days
• Field of Search: 606/232, 606/215
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/043 by insertion of a separate spreading member into the anchor
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction

Abstract

A suture anchor device and method for attaching soft tissue to bone includes an anchor body and a suture locking wedge movably disposed within the anchor body. Tension applied to one side of a suture causes the suture locking wedge to move in a translational and angular dimension to a position which compresses the suture, thereby locking the suture in the anchor. The anchor body includes tracks or slots which guide the suture locking wedge from the unlocked open configuration to the locked configuration.

Claims

1. An anchor device for repairing soft tissue with a suture, the anchor device comprising:

an anchor body comprising a wall, and the wall defining a lumen;

a suture locking wedge movably disposed at least partially within the lumen

a suture being in contact with the suture locking wedge, wherein the suture extends-through the anchor device and loops around the suture locking wedge; and

wherein the anchor body further comprises a wedge guide comprising at least one elongate arcuate shaped slot formed in the wall of the anchor body, wherein the elongate arcuate shaped slot engages a portion of the suture locking wedge so as to restrict movement of the suture locking wedge to a path such that when a tension force is applied to a first limb of the suture, the suture locking wedge is urged into a first position in which the suture is compressed between the suture locking wedge and a first contact location of the anchor body and wherein the path has a length that comprises an angular dimension and a translational dimension with respect to a longitudinal axis of the anchor body.

2. The anchor device of claim 1 wherein said elongate arcuate shaped slot has a length in the range of 2 to 10 mm.

3. The anchor device of claim 1 wherein said elongate arcuate shaped slot has a constant height.

4. The anchor device of claim 1 wherein said suture locking wedge comprises two opposing substantially planar surfaces that form an angle with an anchor body longitudinal axis when in the first position.

5. The anchor device of claim 1 wherein said suture locking wedge is curved.

6. The anchor device of claim 1 wherein said elongate arcuate shaped slot comprises a recess formed in the wall of the anchor body.

7. The anchor device of claim 1 wherein said guide comprises a protrusion from the wall of the anchor body, and the suture locking wedge comprises a recess which is sized to engage and track the protrusion.

8. The anchor device of claim 1 wherein said anchor body further comprises a bone fixation structure for securing the anchor device in the bone wherein the bone fixation structure is selected from the group consisting of threads, ridges, barbs, and wings.

9. The anchor device of claim 1 wherein at least one of the anchor body and the suture locking wedge comprises an elastic section which deforms when the suture locking wedge is placed in the first position.

10. The anchor device of claim 1 wherein said first contact location comprises a surface parallel to the longitudinal axis of the anchor body.

11. The anchor device of claim 1 wherein said first contact location comprises a surface not parallel to the longitudinal axis of the anchor body.

12. The anchor device of claim 1 wherein said translational dimension and angular dimension guides the suture locking wedge into complementary engagement with the first contact location when the tension force on the first limb is applied.

13. The anchor device of claim 1 wherein said path is shaped such that when a second tension force is applied to a second limb of the suture the suture locking wedge is urged away from the first contact location such that the suture is not compressed.

14. An anchor device for attaching soft tissue to bone with a suture, the anchor device comprising:

a suture locking wedge movably disposed at least partially within the anchor device and being in contact with the suture when the suture extends through the anchor device and loops around the suture locking wedge; and

an elongate arcuate shaped wedge track formed in a portion of a wall of the anchor device engaging with and guiding the suture locking wedge along a path to a first position when a tension force is applied to a first limb of the suture in which the suture is compressed between the suture locking wedge and a first contact location of the anchor device and wherein the path is defined by a length of the elongate arcuate shaped wedge track having a portion which forms an angle with a longitudinal axis of the anchor.

15. The anchor device of claim 14 wherein the elongate arcuate shaped wedge track comprises at least two slots in the wall of the anchor body and the suture locking wedge has a portion which engages the slots.

16. The anchor device of claim 15 wherein said suture locking wedge is substantially planar.

17. The anchor device of claim 15 wherein said at least two slots each have a length in the range of 2 to 10 mm.

18. The anchor device of claim 14 wherein said elongate arcuate shaped wedge track comprises a translational dimension and an angular dimension with respect to the anchor longitudinal axis.

19. The anchor device of claim 14 wherein said elongate arcuate shaped wedge track comprises a recess in the wall of the anchor body.

20. The anchor device of claim 14 wherein said elongate arcuate shaped wedge track comprises a protrusion from the wall of the anchor body, and the suture locking wedge comprises a recess sized to engage the protrusion.

21. The anchor device of claim 14 further comprising a bone fixation structure for securing the anchor device in the bone wherein the bone fixation structure is selected from the group consisting of threads, ridges, barbs, and wings.

22. The anchor device of claim 14 wherein at least one of the anchor body and the suture locking wedge comprises an elastic section which deforms when the suture locking wedge is placed in the first position.

23. The anchor device of claim 14 wherein the elongate arcuate shaped wedge track guides the suture locking wedge away from the first contact location when a second tension force is applied to a second limb of the suture such that the suture is not compressed.

24. The anchor device of claim 14 wherein said angle ranges between 10 and 50 degrees.

25. A method for securing soft tissue to bone comprising:

(a) securing a first limb of a length of suture to the soft tissue to be attached to the bone;

(b) extending the length of suture through an anchor body and around a surface of a suture locking wedge movably disposed at least partially within the anchor body;

(c) fixing the anchor body within the bone;

(d) approximating the soft tissue in proximity to the anchor body by applying a first tension to a second limb of the length of suture, such that the length of suture slides around the suture locking wedge so as to draw the soft tissue toward the anchor body; and

(e) moving the suture locking wedge along a wedge path defined in the anchor body such that the suture locking wedge moves to a first suture locking position, compressing the length of suture between the suture locking wedge and the anchor body, and wherein the moving comprises moving the suture locking wedge along the wedge path, the wedge path defined by a slot formed in the anchor body that engages the suture locking wedge and wherein the slot has an elongate arcuate shape.

26. The method of claim 25 wherein the approximating step is carried out until the soft tissue is moved within a threshold distance from the anchor body, such that a second tension arises on a first limb from the soft tissue.

27. The method of claim 26 wherein the step of moving the suture locking wedge is carried out by halting applying the first tension on the second limb, thereby causing the second tension on the first limb of the suture to move the suture locking wedge along the wedge path.

28. The method of claim 27 further comprising repeating steps (d) and (e) to reposition the soft tissue and to re-tension and lock the suture.

29. The method of claim 27 wherein the second tension is increased by pulling on the first limb of the suture by hand.

30. The method of claim 26 wherein the threshold distance is between 3 and 6 mm.

31. The method of claim 26 further comprising the step of applying a third tension on the second limb of the suture to unseat the suture locking wedge subsequent to said step (e) to release the suture from being compressed.

32. The method of claim 25 wherein the angle angular dimension comprises a linear direction at an angle (a) to a longitudinal axis of anchor body wherein the angle (α

) ranges from 10 to 50 degrees.

33. The method of claim 32 wherein the extending step comprises looping the length of suture through the anchor body and around the surface of the suture locking wedge.

34. A method for securing soft tissue to bone comprising:

(a) securing a first limb of a length of suture to the soft tissue to be attached to the bone;

(b) extending the length of suture through an anchor body and around a surface of a suture locking wedge movably disposed at least partially within the anchor body;

(c) fixing the anchor body within the bone;

(d) approximating the soft tissue in proximity to the anchor body by applying a first tension to a second limb of the length of suture, such that the length of suture slides around the suture locking wedge so as to draw the soft tissue toward the anchor body until the soft tissue is moved within a threshold distance from the anchor body, such that a second tension arises on the first limb from the soft tissue;

(e) halting applying the first tension on the second limb, causing the second tension on the first limb to move the suture locking wedge along a wedge path defined in the anchor body such that the suture locking wedge moves to a first suture locking position, compressing the length of suture between the suture locking wedge and the anchor body, and wherein the moving comprises moving the suture locking wedge in a direction comprising an angular dimension and a translational dimension;

(f) increasing the second tension on the first limb by pulling on the first limb by hand; and

(g) repeating steps (d) and (f) to reposition the soft tissue and to re-tension and lock the suture.