Method and device for operating a driven axle in a machine tool

• US 9,229,439 B2
• Filed: 06/01/2011
• Issued: 01/05/2016
• Est. Priority Date: 06/18/2010
• Status: Active Grant

• Current Assignee: Netstal-Maschinen AG (KraussMaffei Group GmbH)
• Original Assignee: Netstal-Maschinen AG (KraussMaffei Group GmbH)
• Inventors: Notz, Markus
• Primary Examiner(s): Bahta, Kidest
• Application Number:
  US13/704,903
• Publication Number:
  US 20130096712A1
• Time in Patent Office: 1,679 Days
• Field of Search: 700/160, 264/328.1, 425/542, 425/582, 425/589
• US Class Current: 1/1
• CPC Class Codes: B22D 17/2015 Means for forcing the molten metal into the die for plastics B29C45/46
• CPC Class Codes: B29C 2045/1792 Machine parts driven by an electric motor, e.g. electric servomotor
• CPC Class Codes: B29C 2045/5068 mechanical drive means in series with hydraulic drive means for axially movable screw
• CPC Class Codes: B29C 2045/7673 Recovering energy or power from drive motors
• CPC Class Codes: B29C 2045/824 Accumulators
• CPC Class Codes: B29C 2945/76692 drive means
• CPC Class Codes: B29C 45/17 Component parts, details or accessories; Auxiliary operations
• CPC Class Codes: B29C 45/5008 Drive means therefor
• CPC Class Codes: B29C 45/76 Measuring, controlling or regulating measuring in general G01; controlling or regulating in general G05
• CPC Class Codes: F15B 2211/20569 capable of working as pump and motor
• CPC Class Codes: F15B 2211/212 the pressure sources being accumulators
• CPC Class Codes: F15B 2211/41518 being connected to multiple pressure sources
• CPC Class Codes: F15B 2211/88 Control measures for saving energy
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

In a device and a method for operating a driven axle in a machine tool, in particular in an injection-molding machine, at least two different drives are coupled to form a common effective drive, wherein the performance and energy consumption data for each drive are stored in the form of characteristic values or characteristic curves. To use the effective drive as optimally as possible in terms of energy, it is proposed to determine the performance requirement for the driven axle, to determine the particular operational combination of the different drives that requires the least expenditure of energy based on the determined performance requirement and to drive the drives with the determined particular operational combination.

Claims

1. A method for operating a driven axle in a machine tool, in particular an injection molding machine, wherein at least two different drives operate according to different technical principles and are interconnected to form a common effective axial drive for the driven axle, comprising:

storing performance data for each of the at least two different drives in the form of characteristic values or characteristic curves,

specifying a performance profile for the effective drive,

determining a performance requirement for the driven axle,

based on the performance requirement, determining from the stored performance data an operational combination of the at least two different interconnected axial drives that produces the performance profile, and

operating the at least two different interconnected axial drives with the determined operational combination.

2. The method of claim 1, wherein the specified performance profile has a lowest possible energy consumption.

3. The method of claim 2, wherein the specified performance profile has lowest possible energy consumption commensurate with a predetermined minimum dynamics.

4. The method of claim 1, wherein at least one drive of the at least two different interconnected axial drives is embodied as an electric machine which operates as a drive motor or as a generator depending on a respective requirement.

5. The method of claim 4, wherein electric energy is generated and fed back into a system when the electric machine operates as a generator.

6. The method of claim 1, wherein at least one drive of the at least two different interconnected axial drives comprises a hydraulic element which is actuated by a valve and operates as a driven pump or as a hydraulic motor depending on a respective requirement.

7. The method of claim 6, wherein the hydraulic element operating as a hydraulic motor drives another electric machine embodied as a generator that generates electric energy and feeds the generated electric energy back into a system.

8. A device for operating a driven axle in a machine tool, in particular an injection molding machine, comprising:

at least two different drives operating according to different technical principles and interconnected to form a common effective axial drive for the driven axle,

a storage device for storing performance data for each of the at least two different interconnected axial drives in the form of characteristic values or characteristic curves, and

a control unit operatively connected to the at least two different interconnected drives and controlling the at least two different interconnected axial drives commensurate with a specified performance profile for the effective drive,

wherein the control unit is configured to

determine a performance requirement for the driven axle,

based on the performance requirement, determine from the stored performance data an operational combination of the at least two different interconnected axial drives that produces the performance profile, and

operate the at least two different interconnected axial drives with the determined operational combination.

9. The device of claim 8, wherein at least one drive of the at least two different interconnected axial drives comprises a hydraulic accumulator, and a valve controlling the hydraulic accumulator.

10. The device of claim 8, wherein at least one drive of the at least two different interconnected axial drives comprises an electric machine constructed to operate both as a motor and as a generator.

11. The device of claim 10, wherein the electric machine operating as a generator and components of the electric machine operating as a generator are constructed to feed electric energy back into a system.

12. The device of claim 8, wherein at least one drive of the at least two different interconnected axial drives comprises a hydraulic element constructed for operation as a driven pump or as a hydraulic motor depending on a respective requirement.

13. The device of claim 12, further comprising an additional electric machine, wherein the hydraulic element is coupled to the additional electric machine.

14. The device of claim 13, wherein the additional electric machine and components of the additional electric machine are constructed to feed electric back into a system.