Hybrid energy storage module

• US 9,230,748 B1
• Filed: 01/09/2014
• Issued: 01/05/2016
• Est. Priority Date: 01/09/2014
• Status: Active Grant

• Current Assignee: Moog Incorporated
• Original Assignee: Moog Incorporated
• Inventors: Semrau, Greg, Strong, Christopher, Barus, David, DeReu, Frank, George, Darren
• Primary Examiner(s): Tso, Edward
• Application Number:
  US14/151,793
• Time in Patent Office: 726 Days
• Field of Search: 320/103, 320/107, 320/115, 320/166, 320/112
• US Class Current: 1/1
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices

Abstract

The present disclosure is directed to an energy storage system using a combination of battery and ultra-capacitor storage components and having passive voltage control. An inductor is placed inline between the batteries and ultra-capacitors of the hybrid module. In another embodiment, the inductor/ultra-capacitor module is configured to be connected to a battery. The disclosed device is suitable for use in high-power applications where high-currents can have adverse effects on impedance-matching components.

Claims

1. A passively voltage-controlled ultra-capacitor module for an energy storage apparatus, comprising:

a battery positive terminal configured to be connected to a positive terminal of a rechargeable battery;

a battery negative terminal configured to be connected to a negative terminal of the rechargeable battery;

an inductor having a first lead, a second lead, and a low-permeability core, the first lead being in electrical communication with the battery positive terminal;

at least one ultra-capacitor having a positive lead and a negative lead, the positive lead being in electrical communication with the second lead of the inductor and the negative lead being in electrical communication with the battery negative terminal; and

a load positive terminal and a load negative terminal, configured such that a load connected to the load terminals is electrically in parallel with the at least one ultra-capacitor.

2. The ultra-capacitor module of claim 1, wherein the core is a thermally conductive material, and the core is configured to dissipate heat from windings of the inductor.

3. The ultra-capacitor module of claim 2, wherein the inductor further comprises one or more thermal pads disposed between the core and the windings to aid in heat transfer.

4. The ultra-capacitor module of claim 1, wherein the core has a permeability of less than 1.2567λ

10<sup>−

6</sup> H/m.

5. The ultra-capacitor module of claim 4, wherein the core is steel, aluminum, or platinum.

6. The ultra-capacitor module of claim 1, wherein the at least one capacitor comprises two or more ultra-capacitors arranged in series.

7. An energy-storage apparatus for providing energy to, or accepting energy from, an electrical load, comprising:

at least one ultra-capacitor having a positive terminal and a negative terminal, the positive and negative terminals configured to be connected to the electrical load and arranged such that a connected electrical load is in parallel with the at least one ultra-capacitor;

an inductor having a low-permeability core, a first lead and a second lead, the first lead being coupled to the positive terminal of the at least one ultra-capacitor; and

at least one battery having a battery positive lead and a battery negative lead, the battery positive lead being coupled to the second lead of the inductor, and the battery negative lead being coupled to the negative terminal of the at least one ultra-capacitor.

8. The energy-storage apparatus of claim 7, wherein the core is a thermally conductive material, and the core is configured to dissipate heat from windings of the inductor.

9. The energy-storage apparatus of claim 8, wherein the inductor further comprises one or more thermal pads disposed between the core and the windings to aid in heat transfer.

10. The energy-storage apparatus of claim 7, wherein the core has a permeability of less than 1.2567λ

10<sup>−

6</sup> H/m.

11. The energy-storage apparatus of claim 10, wherein the core is steel, aluminum, or platinum.

12. The energy-storage apparatus of claim 7, wherein the at least one capacitor comprises two or more ultra-capacitors arranged in series.

13. The energy-storage apparatus of claim 7, wherein the at least one battery comprises two or more batteries arranged in series and/or parallel.

14. A bus-attached energy-storage apparatus for buffering power provided to an electrical load, the apparatus comprising:

a power bus having a bus positive terminal and a bus negative terminal;

at least one battery having a battery positive lead coupled to the bus positive terminal and a battery negative lead coupled to the bus negative terminal;

an inductor having a low-permeability core, a first lead, and a second lead coupled to the battery positive lead, and

at least one ultra-capacitor having a positive terminal connected to the first lead of the inductor and a negative terminal connected to the battery negative terminal, the positive and negative terminals configured to be connected to the electrical load and arranged such that a connected electrical load is in parallel with the at least one ultra-capacitor.

15. The bus-attached energy-storage apparatus of claim 14, wherein the core is a thermally conductive material, and the core is configured to dissipate heat from windings of the inductor.

16. The bus-attached energy-storage apparatus of claim 15, wherein the inductor further comprises one or more thermal pads disposed between the core and the windings to aid in heat transfer.

17. The bus-attached energy-storage apparatus of claim 14, wherein the core has a permeability of less than 1.2567×

10<sup>−

6</sup> H/m.