System and method for sensing and mapping stalk diameter

• US 9,232,693 B2
• Filed: 05/08/2014
• Issued: 01/12/2016
• Est. Priority Date: 05/08/2014
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Hendrickson, Larry L., Dybro, Niels, Anderson, Noel W.
• Primary Examiner(s): Bennett, G. Bradley
• Application Number:
  US14/272,910
• Publication Number:
  US 20150319929A1
• Time in Patent Office: 614 Days
• Field of Search: 335/04, 335/551, 335/553
• US Class Current: 1/1
• CPC Class Codes: A01D 45/023 Gathering chains of belts
• CPC Class Codes: A01D 45/025 Snapping rolls
• CPC Class Codes: A01D 75/00 Accessories for harvesters or mowers
• CPC Class Codes: G01B 21/10 for measuring diameters
• CPC Class Codes: G01B 3/38 Gauges with an open yoke and opposed faces, i.e. calipers, in which the internal distance between the faces is fixed, although it may be preadjustable
• CPC Class Codes: G01B 5/0035 Measuring of dimensions of trees
• CPC Class Codes: G01B 5/08 for measuring diameters G01B5/0035 takes precedence; measuring radius of curvature G01B5/213

Abstract

A system for sensing the diameter of stalks of plants senses the position of a laterally movable member arranged to contact a stalk of a plant located within an elongate gap in a row harvesting unit to determine and map the stalk diameters.

Claims

1. A system for sensing the diameter of stalks of plants, the system comprising:

a row harvesting unit with a frame defining an elongate gap along which stalks of plants move during a harvesting operation;

a first sensor coupled to a laterally movable member arranged to contact a stalk of a plant located within the elongate gap and adapted to generate a signal representative of the position of the laterally movable member; and

a processing unit adapted to derive a stalk diameter value representative of a diameter of the stalk from the signal of the first sensor and to store the stalk diameter value in a memory.

2. The system of claim 1, wherein the row harvesting unit comprises:

at least one stalk roll supported on the frame to be rotatable around its axis and arranged to pull down a plant stalk; and

a first stripper plate and a second stripper plate, the stripper plates supported on the frame and forming the elongate gap between the stripper plates above the stalk roll, the elongate gap having a longitudinal extension essentially parallel to the axis of the stalk roll.

3. The system of claim 2, wherein the first stripper plate is supported to be movable in a direction extending transversely to the longitudinal extension of the elongate gap against a biasing force biasing the first stripper plate towards the second stripper plate and the first sensor coupled to the first stripper plate and adapted to generate a signal representative of the position of the first stripper plate.

4. The system of claim 3, wherein the second stripper plate is supported to be movable in a direction extending transversely to the longitudinal extension of the elongate gap against a biasing force biasing the second stripper plate towards the first stripper plate, a second sensor coupled to the second stripper plate and adapted to generate a signal representative of the position of the second stripper plate, and the processing unit is adapted to derive the stalk diameter values representative of the stalk diameter of plants located within the elongate gap from signals of the first sensor and of the second sensor.

5. The system of claim 4, wherein the processing unit is adapted to assign a local maximum of added signals from the first sensor and the second sensor to a stalk.

6. The system of claim 1, wherein a feeler element is laterally movably mounted at an inlet end of the elongate gap and the first sensor senses the position of the feeler element.

7. The system of claim 1, wherein the processing unit is connected to a position determination system and adapted to store the respective position of the system together with the stalk diameter value.

8. The system of claim 1, wherein the elongate gap has a generally uniform width over its length.

9. The system of claim 1, wherein the elongate gap has a decreasing width over its length.

10. The system of claim 1, wherein the elongate gap is provided with noses at an inlet end forming a narrower channel at the front.

11. The system of claim 2, wherein the stripper plates are supported around vertical axes at their rear ends and biased by springs at their front ends.

12. A harvesting machine comprising a system according to claim 1.

13. A method comprising:

receiving an electronic signal from a sensor associated with a laterally movable stalk contacting member, the electronic signal indicating a position of the laterally movable stalk contacting member; and

determining a stalk diameter value based upon the electronic signal.

14. The method of claim 13, wherein the laterally movable stalk contacting member comprises a stripper plate, the electronic signal indicating a position of the stripper plate.

15. The method of claim 13 further comprising identifying initiation of contact with an individual stalk by the laterally movable stalk contacting member and termination of contact with the individual stalk by the laterally movable stalk contacting member based upon the electronic signal.

16. The method of claim 13 further comprising determining a number of stalks contacted over time by the laterally movable stalk contacting member.

17. The method of claim 13, wherein the determined stalk diameter value is a statistical value based upon the electronic signal received as a result of the laterally movable stalk contacting member contacting multiple stalks.

18. The method of claim 13, wherein the laterally movable stalk contacting member comprises a pivotably supported stripper plate, the electronic signal indicating an extent of pivoting by the stripper plate.

19. The method of claim 13, wherein the laterally movable stalk contacting member comprises a first stripper plate and wherein the method further comprises receiving a second electronic signal from a second sensor associated with a second stripper plate opposite the first stripper plate, the second electronic signal indicating a position of the second stripper plate, wherein the stalk diameter value is determined based upon the electronic signal and the second electronic signal.

20. The method of claim 13 further comprising resiliently biasing the laterally movable stalk contacting member towards an elongate gap which is to receive a stalk for which the stalk diameter is determined.

21. The method of claim 13, wherein the laterally movable stalk member comprises a feeler element at an inlet end of an elongate gap that is to receive the stalk.

22. The method of claim 13 further comprising storing the determined stalk diameter value.

23. The method of claim 13 further comprising:

receiving geo-position signals;

generating a map of stalk diameter values comprising the determined stalk diameter value based upon the geo-position signals.

24. The method of claim 13 further comprising generating the electronic signal by sensing the position of the laterally movable member.

25. The method of claim 13 further comprising receiving a second electronic signal from a second sensor associated with a second laterally movable stalk contacting member opposite the laterally movable stalk contacting member, the second electronic signal indicating a position of the second laterally movable stalk contacting member, wherein the stalk diameter value is determined based upon the electronic signal and the second electronic signal.

26. The method of claim 13 further comprising:

generating electrical power from mechanical motion in a header supporting the laterally movable stalk contacting member; and

powering the sensor with the generated electrical power.

27. An apparatus comprising:

a non-transitory computer-readable medium providing computer-readable programming to direct a processor to;

receive an electronic signal from a sensor associated with a laterally movable stalk contacting member, the electronic signal indicating a position of the laterally movable stalk contacting member; and

determine a stalk diameter value based upon the signal.

28. The apparatus of claim 27, wherein the computer-readable programming is configured to direct the processor to determine initiation of contact with an individual stalk by the laterally movable stalk contacting member and determine termination of contact with the individual stalk by the laterally movable stalk contacting member based upon the electronic signal.

29. The apparatus of claim 27, wherein the computer-readable programming is configured to determine a number of stalks contacted over time by the laterally movable stalk contacting member.

30. The apparatus of claim 27, wherein the stalk diameter value is a statistical value based upon the electronic signal received as a result of the laterally movable stalk contacting member contacting multiple stalks.