Article of footwear with customizable stiffness

• US 9,232,828 B2
• Filed: 10/31/2012
• Issued: 01/12/2016
• Est. Priority Date: 10/31/2012
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Pelletier, Stephen D. Jr., Arlen, Erik T., Keating, Scott T.
• Primary Examiner(s): Hicks, Robert J
• Assistant Examiner(s): Carter, Cameron A
• Application Number:
  US13/665,647
• Publication Number:
  US 20140115928A1
• Time in Patent Office: 1,168 Days
• Field of Search: 361/16, 36/85, 36/93, 361/175, 36/68, 36/69, 36/505, 361/48, 361/08
• US Class Current: 1/1
• CPC Class Codes: A43B 5/04 Ski or like boots
• CPC Class Codes: A43B 5/0401 Snowboard boots
• CPC Class Codes: A43B 5/0405 Linings, paddings or insertions; Inner boots
• CPC Class Codes: A43B 5/0409 with means for attaching inner boots or parts thereof to shells of skiboots
• CPC Class Codes: A43B 7/20 Ankle-joint supports or holders

Abstract

An article of footwear with customizable stiffness is provided. The article of footwear in the form of a snowboard boot is provided with stiffness elements that are inserted within retaining enclosures disposed on either side of an inner liner of the snowboard boot. Depending on the level of stiffness of the stiffener element, or lack thereof, different flex profiles having varying degrees of stiffness are available to the wearer to customize the stiffness of the snowboard boot when secured within a binding. A kit of parts is also disclosed that includes a pair of boots and two sets of interchangeable stiffener inserts to allow a wearer to customize the stiffness of the boots as desired.

Claims

1. An article of footwear comprising:

an outer shell, the outer shell including an upper and a sole structure;

an inner liner, the inner liner being configured to be removably inserted within an interior of the outer shell;

wherein the inner liner comprises an upper liner portion and a lower liner portion;

a first retaining enclosure comprising a first securing end and a first receiving end disposed on the upper liner portion of the inner liner;

a second retaining enclosure comprising a second securing end and a second receiving end, wherein the second retaining enclosure is disposed across at least a portion of the upper liner portion and a portion of the lower liner portion;

the second retaining enclosure extending in a longitudinal direction being disposed beneath the first retaining enclosure;

a stiffener element comprising a first end shaped approximately the same as the first securing end, an opposite end shaped approximately the same as the second securing end, wherein the stiffener element has an oval shape with concavity on one side, and wherein the first end and the opposite end are curved; and

wherein the first retaining enclosure and the second retaining enclosure are configured to receive the stiffener element that extends from the first retaining enclosure to the second retaining enclosure.

2. The article of footwear according to claim 1, wherein the first retaining enclosure and the second retaining enclosure are spaced apart by a gap.

3. The article of footwear according to claim 2, wherein the stiffener element is configured to be inserted within the first retaining enclosure and the second retaining enclosure through the gap;

and wherein the stiffener element has a width substantially similar to the same as a width of the gap.

4. The article of footwear according to claim 1, wherein the first securing end of the first retaining enclosure is disposed adjacent to a top end of the inner liner.

5. The article of footwear according to claim 1, wherein the second securing end of the second retaining enclosure is disposed adjacent to a bottom of the inner liner.

6. The article of footwear according to claim 1, wherein the second retaining enclosure is disposed along the inner liner through at least a portion of a heel region and a portion of a midfoot region of the inner liner.

7. The article of footwear according to claim 1, wherein the first retaining enclosure is configured to extend above an ankle of a foot disposed within the article of footwear;

and

wherein the second retaining enclosure is configured to extend beneath the ankle of the foot disposed within the article of footwear.

8. The article of footwear according to claim 7, wherein the first retaining enclosure extends a first distance above the ankle when the foot is disposed within the article of footwear and the second retaining enclosure extends a second distance beneath the ankle when the foot is disposed within the article of footwear;

and

wherein the first distance is smaller than the second distance.

9. The article of footwear according to claim 1, wherein the article of footwear is associated with a first flex profile having a first flex angle when the first retaining enclosure and the second retaining enclosure do not include the stiffener element.

10. The article of footwear according to claim 9, wherein the article of footwear is associated with a second flex profile having a second flex angle when the first retaining enclosure and the second retaining enclosure include the stiffener element;

and

wherein the second flex angle is smaller than the first flex angle.

11. An article of footwear comprising:

an outer shell, the outer shell including an upper and a sole structure;

an inner liner, the inner liner being configured to be removably inserted within an interior of the outer shell;

wherein the inner liner comprises an upper liner portion and a lower liner portion;

a stiffening arrangement disposed on at least one of a lateral side and a medial side of the inner liner, the stiffening arrangement being disposed through at least a portion of the upper liner portion and a portion of the lower liner portion;

wherein the stiffening arrangement comprises a stiffener element disposed within a first retaining enclosure disposed on the upper liner portion and a portion of the lower liner portion, the stiffener element having a curved first end and a curved opposite end;

wherein the second retaining enclosure extending in a longitudinal direction is disposed beneath the first retaining enclosure; and

wherein the stiffener element has a first width approximately to the same as a width of the first retaining enclosure and a second width approximately to the same as a width of the second retaining enclosure; and

wherein the stiffening arrangement provides varying degree of flexibility for the article of footwear.

12. The article of footwear according to claim 11, wherein the first retaining enclosure comprises a first securing end and a first receiving end, the first retaining enclosure including a first opening disposed at the first receiving end;

and

wherein the second retaining enclosure comprises a second securing end and a second receiving end, the second retaining enclosure including a second opening disposed at the second receiving end.

13. The article of footwear according to claim 12, wherein the stiffener element is disposed through the first opening and the second opening.

14. The article of footwear according to claim 13, wherein the first receiving end of the first retaining enclosure and the second receiving end of the second retaining enclosure are spaced apart by a gap.

15. The article of footwear according to claim 14, wherein the stiffener element is disposed across the gap and wherein the width of the stiffener element is substantially the same as a width of the gap.

16. The article of footwear according to claim 12, wherein the stiffener element comprises a proximal end and a distal end opposite the proximal end;

and

wherein the proximal end of the stiffener element is associated with the first securing end of the first retaining enclosure and the distal end of the stiffener element is associated with the second securing end of the second retaining enclosure.

17. The article of footwear according to claim 11, wherein the stiffener element is approximately comma-shaped.

18. The article of footwear according to claim 11, wherein the stiffener element includes a first side that has a convex shape and a second side that has a concave shape.

19. The article of footwear according to claim 11, wherein the article of footwear is configured to be held by a binding.

20. The article of footwear according to claim 19, wherein the binding includes at least one strap;

and

wherein the at least one strap is configured to coincide with at least a portion of the second retaining enclosure.

21. An article of footwear comprising:

an outer shell, the outer shell including an upper and a sole structure;

an inner liner, the inner liner being configured to be removably inserted within an interior of the outer shell;

at least one stiffener element associated with at least one of a lateral side and a medial side of the inner liner, wherein the at least one stiffener element has an oval shape including a first side that has a convex shape and a second side that has a concave shape;

wherein the at least one stiffener element has a distal end and a proximal end, the distal end and the proximal end are curved;

the at least one stiffener element having a centerline disposed along a middle of the stiffener element along a longitudinal direction, the centerline extending from a first end to a second end opposite the first end, wherein the at least one stiffener element provides a varying degree of flexibility for the article of footwear; and

wherein the centerline has a first orientation at the first end and a second orientation at the second end, the first orientation being different than the second orientation.

22. The article of footwear according to claim 21, wherein the first orientation and the second orientation are offset by a skew angle.

23. The article of footwear according to claim 22, wherein the skew angle is greater than 90 degrees.

24. The article of footwear according to claim 21, wherein the first orientation is approximately along a vertical direction of the article of footwear and wherein the second orientation is approximately along a longitudinal direction of the article of footwear.

25. The article of footwear according to claim 21, wherein the at least one stiffener element comprises at least one of a rigid material or a semi-rigid material.

26. The article of footwear according to claim 21, wherein the at least one stiffener element further comprises a lip extending around an outer peripheral edge of the stiffener element.

27. The article of footwear according to claim 26, wherein the lip is associated with a first width from the outer peripheral edge to an inner peripheral edge.

28. The article of footwear according to claim 27, wherein the lip extends above a surface of the at least one stiffener element by a first thickness.

29. The article of footwear according to claim 21, wherein the inner liner further comprises an upper liner portion and a lower liner portion;

the inner liner including a first retaining enclosure disposed on the upper liner portion of the inner liner and a second retaining enclosure disposed across at least a portion of the upper liner portion and a portion of the lower liner portion; and

wherein the at least one stiffener element is disposed within the first retaining enclosure and the second retaining enclosure along the at least one of the lateral side and the medial side of the inner liner.

30. The article of footwear according to claim 21, wherein the at least one stiffener element further comprises a first stiffener element disposed on the lateral side of the inner liner and a second stiffener element disposed on the medial side of the inner liner.

31. A kit of parts, the kit comprising:

at least one article of footwear, the article of footwear including an outer shell and an inner liner;

at least one set of stiffener elements that are configured to be inserted within a stiffening arrangement disposed on the inner liner, wherein the at least one set of stiffener elements has an oval shape including a first side that has a convex shape and a second side that has a concave shape;

wherein the at least one set of stiffener elements has a first end and an opposite end, the first end and the opposite end are curved;

wherein the inner liner comprises an upper an upper liner portion and a lower liner portion;

wherein the inner liner includes the stiffening arrangement disposed on each of a lateral side and a medial side of the inner liner, each stiffening arrangement being disposed through at least a portion of the upper liner portion and a portion of the lower liner portion;

wherein each stiffening arrangement comprises a first retaining enclosure disposed on the upper liner portion of the inner liner and a second retaining enclosure disposed across at least a portion of the upper liner portion and a portion of the lower liner portion;

wherein the article of footwear has a variable flex profile after insertion of the at least one set of stiffener elements into the first retaining enclosure and the second retaining enclosure; and

wherein the second retaining enclosure extending in a longitudinal direction is disposed beneath the first retaining enclosure.

32. The kit according to claim 31, wherein the at least one article of footwear comprises a pair of articles of footwear.

33. The kit according to claim 31, wherein the at least one set of stiffener elements further comprises a first set of stiffener elements and a second set of stiffener elements;

and

wherein the first set of stiffener elements are associated with a first stiffness and the second set of stiffener elements are associated with a second stiffness that is greater than the first stiffness.

34. The kit according to claim 33, wherein the at least one article of footwear is associated with a first flex profile having a first flex angle when the first retaining enclosure and the second retaining enclosure do not include any stiffener element.

35. The kit according to claim 34, wherein the article of footwear is associated with a second flex profile having a second flex angle when the first retaining enclosure and the second retaining enclosure include at least one stiffener element associated with the first set of stiffener elements;

and

wherein the second flex angle is smaller than the first flex angle.

36. The kit according to claim 35, wherein the article of footwear is associated with a third flex profile having a third flex angle when the first retaining enclosure and the second retaining enclosure include at least one stiffener element associated with the second set of stiffener elements;

and

wherein the third flex angle is smaller than both of the second flex angle and the first flex angle.

37. The kit according to claim 36, wherein the third flex angle is negligible.

38. The kit according to claim 31, wherein the article of footwear is configured to be held by a binding.

39. The kit according to claim 38, wherein the binding includes at least one strap;

and

wherein the at least one strap is configured to coincide with at least a portion of the second retaining enclosure.

40. The kit according to claim 31, wherein the stiffening arrangement is configured to be used with a plurality of stiffener elements that are interchangeable to provide a customizable stiffness configuration.