Wheel hub rotary joint arrangement

• US 9,233,576 B2
• Filed: 10/03/2014
• Issued: 01/12/2016
• Est. Priority Date: 04/05/2012
• Status: Active Grant

• Current Assignee: Bayerische Motoren Werke AG
• Original Assignee: Bayerische Motoren Werke AG
• Inventors: Dudkowiak, Johann, Ginglas, Eduard
• Primary Examiner(s): SKROUPA, JOSHUA A
• Application Number:
  US14/505,726
• Publication Number:
  US 20150021973A1
• Time in Patent Office: 466 Days
• Field of Search: 464/178
• US Class Current: 1/1
• CPC Class Codes: B60B 2310/224 by rolling
• CPC Class Codes: B60B 2310/3025 by thermal welding, e.g. friction, induction or ultrasonic welding
• CPC Class Codes: B60B 2310/3142 by caulking
• CPC Class Codes: B60B 27/0005 with ball bearings
• CPC Class Codes: B60B 27/0031 of the axial type, e.g. front teeth
• CPC Class Codes: B60B 27/0036 comprising homokinetic joints
• CPC Class Codes: B60B 27/0042 characterised by the fixation of the homokinetic joint to the hub
• CPC Class Codes: B60B 27/0084 caulking to fix inner race
• CPC Class Codes: B60B 2900/325 Reliability
• CPC Class Codes: B60Y 2200/11 Passenger cars; Automobiles
• CPC Class Codes: F16D 1/076 by clamping together two faces perpendicular to the axis of rotation, e.g. with bolted flanges
• CPC Class Codes: F16D 3/18 the coupling parts (1) having slidably-interengaging teeth

Abstract

A wheel hub rotary joint assembly includes a wheel hub with a wheel flange and a sleeve section for receiving a wheel bearing; and a constant-velocity rotary joint with an outer joint part having a first spur gearing section with first teeth at its end facing the wheel hub. The sleeve section has a second spur gearing section with second teeth at its end facing the rotary joint. The two spur gearing sections engage one another for torque transmission. At least one of the two spur gearing sections is designed such that, viewed in the radial direction, the first and second teeth initially only come into contact with one another on a small subsurface of the tooth surfaces facing one another during axial tensioning. Viewed in the radial direction, the first and second teeth initially come only into contact with one another on the radially inward side and, as tensioning increases, also come into contact with one another on the radially outward side, for which purpose a substructure of the sleeve section and/or of the outer joint part having the teeth is more easily deformable in a radially inward region than in a region lying radially further outward.

Claims

1. A wheel hub rotary joint assembly with an axis of rotation, the wheel hub rotary joint assembly comprising:

(a) a wheel hub with a wheel flange for connecting a wheel, and with a sleeve section for receiving a wheel bearing;

(b) a constant-velocity rotary joint with an outer joint part, an inner joint part and torque-transmitting elements, wherein

the outer joint part has an end face provided with a first spur gearing section with first teeth at an end facing the wheel hub, and the sleeve section has an end face provided with a second spur gearing section with second teeth at an end facing the constant-velocity rotary joint, wherein the first and second spur gearing sections form a gear pair engaging one another for torque transmission;

(c) a clamp that axially clamps the wheel hub against the outer joint part, said clamp being axially supported on one side on the wheel hub and on another side on the outer joint part, wherein

at least one of the first and second spur gearing sections is configured such that, viewed in a radial direction, the first and second teeth initially only come in contact with one another on a small subsurface of the tooth surfaces facing one another during axial clamping of the assembly, which subsurface increases in size during further clamping, and

either both end faces of the gear pair formed by the first and second spur gearing sections are curved in a convex manner or only one end face is curved in a convex manner and the other end face is flat, wherein the first and second spur gear sections are each configured such that, viewed in the radial direction, the first and second teeth initially come into load-bearing contact with one another on a radially inward side and, as tension increases, also come into load-bearing contact with one another on a radially outward side, wherein a substructure of the sleeve section and/or of the outer joint part having the teeth is configured to be more easily deformable in a region lying radially further inward than in a region lying radially further outward.

2. The wheel hub rotary joint assembly according to claim 1, wherein:

the substructure having the teeth in the radially inner region is shaped to provide the easy deformability via a lower stiffness of the region with respect to the radially outer region.

3. The wheel hub rotary joint assembly according to claim 2, wherein a stiffness and/or strength of the substructure having the teeth is designed such that, viewed in the radial direction over the length of the teeth, a load-bearing contact area of at least 70% is obtained.

4. The wheel hub rotary joint assembly according to claim 2, wherein the teeth of the first spur gearing section arranged distributed over a circumference are configured such that when joining the first and second spur gearing sections together at the time of the clamping, only a partial amount of the first teeth of the first spur gearing section comes into contact with associated teeth of the second spur gearing section in order to achieve a different stiffness in the radial direction of the substructure having the teeth.

5. The wheel hub rotary joint assembly according to claim 1, wherein the substructure having the teeth in the radially inner region is formed to have a lower hardness with respect to the hardness of the radially outer region.

6. The wheel hub rotary joint assembly according to claim 5, wherein a stiffness and/or strength of the substructure having the teeth is designed such that, viewed in the radial direction over the length of the teeth, a load-bearing contact area of at least 70% is obtained.

7. The wheel hub rotary joint assembly according to claim 1, wherein a stiffness and/or strength of the substructure having the teeth is designed such that, viewed in the radial direction over the length of the teeth, a load-bearing contact area of at least 70% is obtained.

8. The wheel hub rotary joint assembly according to claim 1, wherein a different strength is achieved in the radially inner region via soft annealing of the region subsequent to a non-cutting shaping of the first spur gearing section.

9. The wheel hub rotary joint assembly according to claim 1, wherein the substructure having the teeth includes an undercut in the radially inner region.

10. The wheel hub rotary joint assembly according to claim 1, further comprising:

a double-row wheel bearing for rotatably mounting the wheel hub with a bearing inner ring formed separately from the wheel hub and axially clamped by a flange on the sleeve section, wherein

the constant-velocity rotary joint, in addition to the outer joint part, has an inner joint part and torque-transmitting balls, and

a ratio between an axial length of the wheel bearing and a mean diameter of the spur gearing section is equal to or greater than 0.63.