Card dispensing apparatuses and associated methods of operation

• US 9,233,812 B2
• Filed: 11/05/2010
• Issued: 01/12/2016
• Est. Priority Date: 12/05/2005
• Status: Expired due to Fees

• Current Assignee: Coinstar Asset Holdings, LLC
• Original Assignee: Outerwall Inc.
• Inventors: Martin, Douglas A., Winters, Gregory P.
• Primary Examiner(s): JOHNSON, SONJI N
• Application Number:
  US12/940,541
• Publication Number:
  US 20110071666A1
• Time in Patent Office: 1,894 Days
• Field of Search: 235/375, 235/381, 235/379, 235/487, 235/492, 271/10.03, 221/11, 221/211
• US Class Current: 1/1
• CPC Class Codes: B65H 1/28 compartmented to receive piles side-by-side
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2220/03 indicating an entity which is measured, estimated, evaluated, calculated or determined but which does not constitute an entity which is adjusted or changed by the control process per se
• CPC Class Codes: B65H 2405/1117 pivotable, e.g. around an axis perpendicular to transport direction, e.g. arranged at rear side of sheet support
• CPC Class Codes: B65H 2511/15 Height, e.g. of stack
• CPC Class Codes: B65H 2511/22 Distance
• CPC Class Codes: B65H 2553/51 Encoders, e.g. linear
• CPC Class Codes: B65H 2701/1125 variable thickness
• CPC Class Codes: B65H 2701/1914 Cards, e.g. telephone, credit and identity cards
• CPC Class Codes: B65H 3/0816 separating from the top of pile
• CPC Class Codes: B65H 3/0883 Construction of suction grippers or their holding devices
• CPC Class Codes: B65H 3/44 Simultaneously, alternately, or selectively separating articles from two or more piles
• CPC Class Codes: B65H 7/02 by feelers or detectors
• CPC Class Codes: B65H 7/20 Controlling associated apparatus
• CPC Class Codes: G07F 11/04 in which magazines the articles are stored one vertically above the other
• CPC Class Codes: G07F 11/14 with means for raising the stack of articles to permit delivery of the topmost
• CPC Class Codes: G07F 11/165 using xyz-picker or multi-dimensional article picking arrangements
• CPC Class Codes: G07F 11/1657 the picking arrangements using suction

Abstract

Apparatuses and methods for dispensing magnetic stripe cards, smart cards, other cards, and/or other items from kiosks and other structures are disclosed herein. In one embodiment, a card dispensing apparatus includes at least a first card hopper and a card transport assembly. The first card hopper is configured to hold a stack of cards that includes at least a first card stacked on a second card. The card transport assembly includes a card carrier configured to lift the first card off the second card and transfer the first card toward a card outlet. Methods are also disclosed for monitoring card stacks in a card dispensing apparatus and for prereading cards prior to sale to expedite dispensing operations. Devices are also disclosed for maintaining the alignment or levelness of top cards in stacks of cards having embossing or other raised features that cause uneven stacking.

Claims

1. A method of monitoring a card stack in an enclosure, the enclosure containing a card dispensing apparatus operably positioned proximate the card stack, the method comprising:

determining a height of the card stack a first time with the card dispensing apparatus;

determining the height of the card stack a second time with the card dispensing apparatus;

comparing the height of the card stack determined the first time to the height of the card stack determined the second time; and

when the height of the card stack determined the first time is different than the height of the card stack determined the second time, transmitting information related to the card stack to a remote computer, wherein when the height of the card stack determined the first time is greater than the height of the card stack determined the second time, transmitting information includes transmitting a message to the remote computer indicating that one or more cards have been removed from the card stack without being purchased.

2. The method of claim 1 wherein when the height of the card stack determined the first time is less than the height of the card stack determined the second time, transmitting information includes transmitting a message to the remote computer indicating that one or more cards have been added to the card stack.

3. The method of claim 1 wherein determining the height of the card stack a second time includes determining the height after a selected event, but prior to dispensing a card from the card stack.

4. The method of claim 3 wherein the selected event is the passage of a preset period of time.

5. The method of claim 3 wherein the selected event is receiving a request to dispense a selected card from the card stack, and wherein the method further comprises removing the selected card form the card stack and dispensing the selected card from the enclosure.

6. The method of claim 1 wherein the card dispensing apparatus includes a stepper motor that drives a card selector into a card hopper holding the card stack, and wherein determining the height of the card stack the first time includes counting the steps of the stepper motor to bring the card selector into contact with a top card in the card stack.

7. The method of claim 1 wherein the method further comprises prior to determining a height of the card stack a first time, removing the selected card from the card stack, reading the selected card, and placing the selected card back in the card stack.

8. A method of monitoring a card stack in an enclosure, the enclosure containing a card dispensing apparatus operably positioned proximate the card stack, the method comprising:

determining a height of the card stack a first time with the card dispensing apparatus;

determining the height of the card stack a second time with the card dispensing apparatus;

comparing the height of the card stack determined the first time to the height of the card stack determined the second time; and

when the height of the card stack determined the first time is different than the height of the card stack determined the second time, transmitting information related to the card stack to a remote computer, wherein when the height of the card stack determined the first time is greater than the height of the card stack determined the second time, transmitting information includes transmitting a message to the remote computer indicating that one or more cards have been manually removed from the card stack without using the card dispensing apparatus.

9. The method of claim 8 wherein when the height of the card stack determined the first time is less than the height of the card stack determined the second time, transmitting information includes transmitting a message to the remote computer indicating that one or more cards have been added to the card stack.

10. The method of claim 8 wherein determining the height of the card stack a second time includes determining the height after a selected event, but prior to dispensing a card from the card stack.

11. The method of claim 10 wherein the selected event is the passage of a preset period of time.

12. The method of claim 10 wherein the selected event is receiving a request to dispense a selected card from the card stack, and wherein the method further comprises removing the selected card form the card stack and dispensing the selected card from the enclosure.

13. The method of claim 8 wherein the card dispensing apparatus includes a stepper motor that drives a card selector into a card hopper holding the card stack, and wherein determining the height of the card stack the first time includes counting the steps of the stepper motor to bring the card selector into contact with a top card in the card stack.

14. The method of claim 8 wherein the method further comprises prior to determining a height of the card stack a first time, removing the selected card from the card stack, reading the selected card, and placing the selected card back in the card stack.

15. A computer-implemented method of dispensing cards from an enclosure, the method comprising:

placing a stack of cards in a card hopper in the enclosure, wherein the stack of cards includes a first card to be dispensed from the enclosure;

before dispensing the first card from the enclosure;

temporarily removing the first card from the card hopper;

reading identification information from the first card; and

placing the first card back in the hopper;

storing the identification information in memory;

receiving a request to dispense the first card;

in response to receiving the request;

removing the first card from the stack of cards; and

dispensing the first card from the enclosure;

retrieving the identification information from memory; and

sending the identification information to a remote computer to activate an account associated with the first card.

16. The method of claim 15:

wherein reading identification information from the first card includes moving the first card past a card reader spaced apart from the card hopper; and

wherein placing the first card back in the stack of cards includes placing the first card back in the card hopper.

17. The method of claim 15 wherein placing the stack of cards in the card hopper in the enclosure includes placing a first stack of cards in a first card hopper, wherein the method further comprises:

placing a plurality of additional card stacks in additional card hoppers;

temporarily removing a top card from each of the additional card stacks;

reading identification information from each of the top cards; and

placing each of the top cards back in their respective card stack.

18. The method of claim 15 wherein the method further comprises measuring a stack height of the card stack in response to receiving the request for the first card.

19. The method of claim 15 wherein the method further comprises:

measuring a stack height of the card stack at a first time before dispensing the first card; and

in response to receiving the request to dispense the first card;

measuring a stack height of the card stack at a second time; and

comparing the stack height measured the first time to the stack height measured the second time.