Warehouse system and method for detecting air particles

• US 9,234,830 B2
• Filed: 12/17/2012
• Issued: 01/12/2016
• Est. Priority Date: 12/12/2012
• Status: Active Grant

• Current Assignee: Shenzhen China Star Optoelectronics Technology Co., Ltd. (TCL Technology Group Corp.)
• Original Assignee: Shenzhen China Star Optoelectronics Technology Co., Ltd. (TCL Technology Group Corp.)
• Inventors: Li, Chenyangzi, Wu, Chunhao, Lin, Kunhsien, Qi, Minghu, Wang, Yongqiang, Chen, Zenghong, Jiang, Yunshao, Guo, Zhenhua, Shu, Zhiyou, Yang, Guokun
• Primary Examiner(s): Williams, Hezron E
• Assistant Examiner(s): Huang, David Z
• Application Number:
  US13/808,581
• Publication Number:
  US 20140182359A1
• Time in Patent Office: 1,121 Days
• Field of Search: 73/40, 73/407
• US Class Current: 1/1
• CPC Class Codes: B01D 2273/18 Testing of filters, filter elements, sealings
• CPC Class Codes: G01N 15/082 Investigating permeability by forcing a fluid through a sample
• CPC Class Codes: G01N 2015/084 Testing filters

Abstract

A warehouse system and method for detecting air particles in a warehouse are disclosed. The warehouse system includes storage locations, air filters, a cartridge, and a control base. The air filters are correspondingly arranged on outer sides of each storage location. A detecting module of the cartridge detects the air particles on a surface of corresponding air filter of the abnormal storage locations. The detecting module further calculates a radius of the air particles and transmits the radius of the air particles to the control base. The control base determines if the corresponding air filter of the abnormal storage locations has leaked. The detecting process of the claimed invention is safer, more precise and convenient.

Claims

1. A method for detecting air particles in a warehouse having a plurality of storage locations, comprising:

arranging a detecting module in a cartridge having a shape substantially the same with the storage location;

a first detecting step detecting an amount of air particles of abnormal storage locations of the warehouse;

transporting the cartridge to the abnormal storage locations by a transmitting assembly;

a second detecting step detecting the air particles on a surface of corresponding air filters of the abnormal storage locations;

calculating a radius of the air particles and transmitting the radius to a control base by a communication module;

determining if the corresponding air filter of the abnormal storage locations has leaked according to the radius of the air particles;

wherein the detecting module comprises a detecting probe being arranged on a top portion of the cartridge and a particle detector, and the second detecting step further comprises;

a top of the detecting probe rising up for 90 degrees so as to be above the top portion of the cartridge;

driving the detecting probe to move;

absorbing the air particles on the surface of the corresponding air filter of the abnormal storage locations when the detecting probe is driven to move, the particle detector being connected with the detecting probe by an elastic tube to receive the air particles absorbed by the detecting probe;

the determining step further comprises;

saving the radius of the air particles detected by the detecting module, and calculating the accumulative air particles within a predetermined particle radius so as to determine if the amount of the accumulative air particles is larger than a threshold larger than zero; and

determining that the corresponding air filter of the abnormal storage locations has leaked if the amount of the accumulative air particles is larger than the threshold.

2. The method as claimed in claim 1, wherein a dimension of the moving area of the detecting probe equals to the dimension of the air filter.

3. A method for detecting air particles in a warehouse having a plurality of storage comprising:

arranging a detecting module in a cartridge having a shape substantially the same with the storage location;

a first detecting step detecting an amount of air particles of abnormal storage locations of the warehouse;

transporting the cartridge to the abnormal storage locations by a transmitting assembly;

a second detecting step detecting the air particles on a surface of corresponding air filters of the abnormal storage locations, wherein the detecting module comprising a detecting probe being arranged on a top portion of the cartridge and a particle detector, the particle detector being connected with the detecting probe by an elastic tube to receive the air particles absorbed by the detecting probe, and the second detecting step further comprises;

a top of the detecting probe rising up for 90 degrees so as to be above the top portion of the cartridge;

driving the detecting probe to move; and

absorbing the air particles on the surface of the corresponding air filter of the abnormal storage locations when the detecting probe is driven to move;

calculating a radius of the air particles and transmitting the radius to a control base by a communication module; and

determining if the corresponding air filter of the abnormal storage locations has leaked according to the radius of the air particles.

4. The method as claimed in claim 3, wherein the determining step further comprises:

saving the radius of the air particles detected by the detecting module, and calculating the accumulative air particles within a predetermined particle radius so as to determine if the amount of the accumulative air particles is larger than a threshold larger than zero; and

determining that the corresponding air filter of the abnormal storage locations has leaked if the amount of the accumulative air particles is larger than the threshold.

5. The method as claimed in claim 3, wherein a dimension of the moving area of the detecting probe equals to the dimension of the air filter.

6. A warehouse system for detecting air particles, comprising:

a warehouse comprising a plurality of storage locations, wherein the storage locations comprises abnormal storage locations with an excessive amount of air particles;

air filters correspondingly arranged on outer sides of each storage location for filtering the air particles in the storage locations;

a cartridge having a shape substantially the same with the storage location, the cartridge comprising a detecting module, and the detecting module further comprising a driving assembly, a detecting probe being arranged on a top portion of the cartridge, a particle detector, and a communication module, wherein;

a top of the detecting probe rising up for 90 degrees so as to be above the top portion of the cartridge;

the driving assembly drives the detecting probe to move;

the detecting probe is for absorbing the air particles on the surface of the corresponding air filter of the abnormal storage locations when the detecting probe is driven to move;

the particle detector being connected with the detecting probe by an elastic tube to receive the air particles absorbed by the detecting probe, to calculate the radius of the air particles detected by the detecting probe, and to transmit the radius to the communication module;

the communication module transmits the radius to the control base via wireless communications;

a transmitting assembly for transporting the cartridge to the abnormal storage locations such that the detecting module detects the air particles on a surface of the air filters of the corresponding abnormal storage locations;

wherein the detecting module further calculates a radius of the air particles and transmits the radius of the air particles to a control base; and

the control base determines if the corresponding air filter of the abnormal storage locations has leaked.

7. The system as claimed in claim 6, wherein the control base saves the radius of the air particles detected by the detecting module, and calculates the accumulative air particles within the predetermined particle radius to determine if the amount of the accumulative air particles is larger than a threshold larger than zero;

and

the control base determines that the corresponding air filter of the abnormal storage locations has leaked if the amount of the accumulative air particles is larger than the threshold.

8. The system as claimed in claim 6, wherein a distance between the top of the detecting probe and a top portion of the air filter is of a range between 50 mm to 100 mm.

9. The system as claimed in claim 6, wherein the driving assembly comprises a first driving component and a second driving component, the first driving component drives the detecting probe along a first direction, the second driving component drives the detecting probe along a second direction, and the first direction is orthogonal to the second direction.

10. The system as claimed in claim 6, wherein a dimension of the moving area of the detecting probe equals to the dimension of the air filter.

11. The system as claimed in claim 6, wherein the driving assembly is installed on a top portion of the cartridge.

12. The system as claimed in claim 6, wherein the driving assembly is installed on a side portion of the cartridge.