Cement-directing orthopedic implants

• US 9,237,917 B2
• Filed: 05/01/2015
• Issued: 01/19/2016
• Est. Priority Date: 04/15/2004
• Status: Active Grant

• Current Assignee: Globus Medical, Inc.
• Original Assignee: Gmedelaware 2 LLC (Globus Medical, Inc.)
• Inventors: Sennett, Andrew R., Gruber, William Harwick, Richard, Joseph Ernest
• Primary Examiner(s): BOLES, SAMEH RAAFAT
• Application Number:
  US14/701,577
• Publication Number:
  US 20150230847A1
• Time in Patent Office: 263 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864
• CPC Class Codes: A61B 17/8811 characterised by the introducer tip, i.e. the part inserted into or onto the bone
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2/30907 Nets or sleeves applied to surface of prostheses or in cement
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/30019 differing in mechanical expandability, e.g. in mechanical, self- or balloon expandability
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30243 the overall spherical surface being composed of a plurality of adjacent circular or polygonal segments, e.g. football-like shaped
• CPC Class Codes: A61F 2002/30451 soldered or brazed or welded
• CPC Class Codes: A61F 2002/30912 made of expanded metal, e.g. diamond mesh or metal nets having lozenge-shaped apertures
• CPC Class Codes: A61F 2002/3097 using laser

Abstract

A cement-directing structure for use in cement-injection bone therapy includes a collapsible, self-restoring braided structure with regions of differential permeability to the bone cement. The regions of differential permeability may be provided by areas where the braided mesh density is greater or lesser than surrounding areas and/or by means of a baffle. After the structure is placed in a void within a bony structure, cement is injected into the interior of the structure then oozes out in preferred directions according to the locations of the regions of differential permeability.

Claims

1. A surgical method comprising:

inserting a device into a cavity in a patient, wherein the device comprises a collapsible, self-expandable mesh structure having a first collapsed configuration and a second expanded configuration, said first collapsed configuration enabling the device to be inserted into the cavity through a cannula and said second expanded configuration being sufficient to maintain walls of the cavity apart from each other, wherein said mesh structure itself has regions of differential permeability or flow resistance, and wherein said mesh structure is a co-braided structure comprising primary members and secondary members occupying interstices between said primary members, and wherein said mesh structure has regions of decreased flow resistance in which secondary members are not present.

2. The surgical method of claim 1, wherein in said second expanded configuration, the device does not compress cancellous bone when the device is positioned within the cavity and the cavity is formed within cancellous bone.

3. The surgical method of claim 1, wherein said mesh structure has at least one region in which the mesh opening size of said region is greater than the mesh opening size of surrounding regions.

4. The surgical method of claim 3, wherein bone cement flows preferentially out of the device through said at least one region of greater mesh opening size.

5. The surgical method of claim 1, wherein the device further comprises at least one flow-retarding baffle member.

6. The surgical method of claim 5, wherein the flow-retarding baffle comprises a coating formed on select regions of said mesh structure.

7. The surgical method of claim 5, wherein the flow-retarding baffle comprises one or more wing-like members extending from said mesh structure.

8. The surgical method of claim 1, wherein said mesh structure itself has regions of differential flow resistance and wherein said device further comprises at least one flow-retarding baffle member.

9. The surgical method of claim 1, wherein said device is generally hollow and has first and second ends, both of which are closed.

10. The surgical method of claim 9, wherein said first end is fastener closed and said second end is unrestrained.

11. A surgical method comprising:

inserting a device into a cavity of a patient, wherein the device comprises a compressible, shape-restoring hollow mesh structure having a compressed shape and an expanded shape, wherein the compressed shape is capable of being inserted into and moved through a cannula, and the mesh structure includes a mesh area to create added flow resistance to bone cement inserted into the device, wherein said mesh structure itself has regions of differential permeability, and wherein said mesh structure is a co-braided structure comprising primary members and secondary members occupying interstices between said primary members, and wherein the device further comprises at least one baffle member configured to direct the flow of bone cement placed in the device toward preferred directions and to impede the flow of bone cement in non-preferred directions.

12. The surgical method of claim 11, wherein during insertion, the device in the compressed shape is covered by a sheath.

13. The surgical method of claim 12, further comprising retracting the sheath to allow expansion of the device from the compressed shape to the expanded shape.

14. The surgical method of claim 11, wherein the device comprises an open end and a closed end.

15. A surgical method comprising:

inserting into a cavity a device comprising a collapsible and self-expanding mesh framework, said device having regions of differential resistance to bone cement flowing therethrough, wherein said mesh structure is a co-braided structure comprising primary members and secondary members occupying interstices between said primary members, and wherein said interstices are sized to permit a bone cement injection needle to pass through said mesh framework to inject bone cement into an interior cavity of said device, wherein said device is hollow and has first and second ends, wherein at least one of the first and second ends is closed; and

injecting bone cement into the device while the device is within the cavity.

16. The surgical method of claim 15, wherein the device further comprises one or more baffling members attached to said mesh framework, said baffling members providing regions of decreased permeability to the flow of bone cement.

17. The surgical method of claim 15, wherein said regions of differential permeability are provided by regions of differential mesh density.

18. The surgical method of claim 15, wherein said mesh framework is a multi-layer structure.

19. The surgical method of claim 15, wherein said device comprises a stent.

20. The surgical method of claim 15, wherein the device comprises a first end and a second end, wherein the first end is open and the second end is closed.