Dose setting mechanism for priming a drug delivery device

• US 9,238,106 B2
• Filed: 05/27/2010
• Issued: 01/19/2016
• Est. Priority Date: 06/01/2009
• Status: Active Grant

• Current Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Original Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Inventors: Jones, Christopher John
• Primary Examiner(s): Price, Nathan R
• Assistant Examiner(s): BUI, ANH T
• Application Number:
  US12/788,728
• Publication Number:
  US 20100331789A1
• Time in Patent Office: 2,063 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/2407 from the rear
• CPC Class Codes: A61M 2005/2488 via rotation, e.g. threads or bayonet
• CPC Class Codes: A61M 2005/2492 via snap connection
• CPC Class Codes: A61M 2005/3104 Caps for syringes without needle
• CPC Class Codes: A61M 2005/3125 specific display means, e.g. to indicate dose setting
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/3146 Priming, e.g. purging, reducing backlash or clearance
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31535 Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose
• CPC Class Codes: A61M 5/31551 including axial movement of dose setting member
• CPC Class Codes: A61M 5/31561 using freely adjustable volume steps
• CPC Class Codes: A61M 5/31585 performed by axially moving actuator, e.g. an injection button

Abstract

A method and system for priming a drug delivery device. The drug delivery device includes a forced priming feature that requires the user to move the dose dial sleeve axially to cause the spindle to pre-load a cartridge bung before a first dose can be dialed.

Claims

1. A dose setting mechanism for a drug delivery device comprising:

a dial sleeve;

a nut; and

an inner body,

wherein the dial sleeve is coupled to the nut that is threadedly engaged to the inner body, where the dial sleeve and nut are coupled to prevent relative rotational movement between the dose dial sleeve and the nut while allowing relative axial movement during priming,

wherein the dial sleeve moves axially relative to the nut during priming of the drug delivery device from a first axial position to a second axial position where the dial sleeve irreversibly engages the nut, and

wherein the dial sleeve translates along a helical path during dose setting of the drug delivery device.

2. A drug delivery device having a forced priming feature comprising

a) a cartridge holder configured to contain a cartridge of medicament sealed with a bung;

b) a dose dialing assembly containing a spindle configured to move the bung in an axial direction during dose delivery, an inner body with a rotational counter stop, a nut threadedly engaged with the inner body and rotationally fixed to a number sleeve having a proximal and a distal end, wherein the number sleeve has a first and a second axial position relative to the nut;

c) a sliding lock on the number sleeve that engages the nut when the number sleeve is in the second axial position; and

d) a stop on the number sleeve that abuts the rotational counter stop on the inner body when the number sleeve is in the first axial position to prevent a user from setting a dose of medicament.

3. The drug delivery device of claim 2 wherein the sliding lock is irreversibly connected to the nut when the number sleeve is in the second axial position.

4. The drug delivery device of claim 2 wherein the sliding lock is prevented from engaging the nut when the number sleeve is in the first axial position by a frictional snap fit.

5. The drug delivery device of claim 2 where the spindle does not exert a force on the bung when the number sleeve is in the first axial position.

6. The drug delivery device of claim 2 where the spindle exerts a force on the bung when the number sleeve is in the second axial position.

7. A method of ensuring a user primes a drug delivery device before setting a first dose comprising,

a) providing to a user a dose dial sleeve coupled with a nut threadedly engage on an inner body of a drug delivery device, where the dose dial and nut are coupled to prevent relative rotational movement between the dose dial sleeve and the nut while allowing relative axial movement during priming;

and

b) requiring the user to move the dose dial sleeve axially in the distal direction a specific distance to irreversibly engage the dial sleeve to the nut and causing a spindle to move axially to pre-load a bung in a container of medicament.

8. A method of ensuring a user primes a drug delivery device before setting a first dose comprising

a) providing a user with a drug delivery device having a cartridge holder portion and a dose dialing portion containing a spindle, where the cartridge holder contains a cartridge containing a bung and medicament and where a number sleeve is in a first axial position;

b) preventing the user from dialing a dose through rotation of the number sleeve by providing a rotational stop on the number sleeve such that it engages a counter stop on an inner body when the number sleeve is in a first axial position, where engagement of the rotational stop and the counter stop prevents dialing of a dose through rotation of the number sleeve; and

c) requiring the user to move the number sleeve from the first axial position to a second axial position to disengage the stop and counter stop and to engage a sliding lock on the number sleeve with a nut attached to the inner body.

9. A drug delivery device having a forced priming feature comprising

a) a cartridge holder containing a cartridge of medicament sealed with a bung;

b) a dose dialing assembly containing a spindle configured to move the bung in an axial direction during dose delivery, an inner body with a rotational counter stop, a nut threadedly engaged with the inner body and attached to a number sleeve having a rotational stop and a proximal and a distal end, wherein the number sleeve has a first and a second axial position;

c) a collar threadedly engaged with the distal end of the number sleeve such that rotational of the collar causes the number sleeve to move from the first axial position where a user is prevented from setting a dose to the second axial position where a dose can then be set and where the rotational stop and counter stop are disengaged.

10. The drug delivery device of claim 9 where the collar is not threadedly engaged with the number sleeve when the number sleeve reaches the second axial position.

11. The drug delivery device of claim 9 where the spindle does not exert a force on the bung when the number sleeve is in the first axial position.

12. The drug delivery device of claim 9 where the spindle exerts a force on the bung when the number sleeve is in the second axial position.

13. A method of ensuring a user primes a drug delivery device before setting a first dose comprising

a) providing a user with a drug delivery device having a cartridge holder portion and a dose dialing portion containing a spindle, where the cartridge holder contains a cartridge containing a bung and medicament and where a number sleeve is in a first axial position;

b) preventing the user from dialing a dose by providing a rotational stop on the number sleeve such that it engages a counter stop on an inner body when the number sleeve is in a first axial position; and

c) requiring the user to rotate a collar threadedly engaged with the number sleeve to move the number sleeve from the first axial position to a second axial position where the stop and counter stop are disengaged.

14. The method of claim 13 where the collar and number sleeve become disengaged when the number sleeve reaches the second axial position.