Cushion for a patient interface

• US 9,238,116 B2
• Filed: 08/18/2014
• Issued: 01/19/2016
• Est. Priority Date: 06/03/2004
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Redmed Limited
• Inventors: Lynch, Susan Robyn, Worboys, David John
• Primary Examiner(s): Yu, Justine
• Assistant Examiner(s): Stuart, Colin W
• Application Number:
  US14/461,606
• Publication Number:
  US 20140360507A1
• Time in Patent Office: 519 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0605 Means for improving the adaptation of the mask to the patient
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 2016/0661 with customised shape

Abstract

A cushion for a patient interface includes an outer membrane providing a sealing structure adapted to form a seal with the patient'"'"'s face in use and an underlying membrane generally spaced away from the outer membrane. The underlying membrane provides a support structure for the outer membrane. The outer membrane and the underlying membrane each have an inner edge which defines an aperture to receive the patient'"'"'s nose in use. The underlying membrane is segmented along its inner edge.

Claims

1. A cushion for a patient interface, the cushion including a nasal bridge region, a pair of cheek regions and a lower lip region, the cushion comprising:

an outer membrane providing a sealing structure adapted to form a seal with a patient'"'"'s face when the cushion is worn; and

an underlying membrane spaced away from the outer membrane, the underlying membrane providing a support structure for the outer membrane,

wherein the outer membrane and the underlying membrane each have an inner edge which defines an aperture to receive the patient'"'"'s nose when the cushion is worn, and the underlying membrane is segmented along its inner edge to provide a plurality of finger portions and a plurality of slots separating the plurality of finger portions,

wherein each slot is disposed between a respective two adjacent finger portions, each slot having a depth measured from the inner edge of the underlying membrane, and slots in the nasal bridge region of the cushion have depths that are different than depths of slots in the pair of cheek regions and/or the lower lip region of the cushion to vary flexibility of the plurality of finger portions around a cushion perimeter, and

wherein the depth of each slot is measured from the inner edge of the underlying membrane to an end of a through-hole in the underlying membrane formed by the respective slot.

2. A cushion according to claim 1, wherein the segmented underlying membrane is structured to provide local compliance.

3. A cushion according to claim 1, wherein the segmented underlying membrane is structured to provide relative movement along its inner edge in conformance with different facial regions in contact with the cushion when the cushion is worn.

4. A cushion according to claim 1, wherein the underlying membrane is thicker than the outer membrane.

5. A cushion according to claim 1, wherein the outer membrane is configured to form a seal with a nasal bridge region, a pair of cheek regions, and a lower lip region of the patient'"'"'s face when the cushion is worn.

6. A cushion according to claim 1, wherein the underlying membrane includes a line of segmentation that extends substantially perpendicular to its inner edge.

7. A cushion according to claim 1, wherein the underlying membrane is reduced or eliminated in at least one of the nasal bridge region and the lower lip region of the cushion.

8. A cushion according to claim 1, wherein the plurality of finger portions are independently flexible to allow the cushion to conform to different patient facial profiles.

9. A cushion according to claim 1, wherein the inner edge of the outer membrane and the inner edge of the underlying membrane both curve inwardly from a side wall in a cantilever manner towards a nose receiving cavity of the cushion.

10. A patient interface comprising:

a frame; and

a cushion according to claim 1.

11. A cushion adapted to be mounted on a frame of a patient interface for use with treatment of sleep disordered breathing, the cushion including a nasal bridge region, a pair of cheek regions and a lower lip region, the cushion comprising:

an outer membrane; and

an underlying membrane,

the outer membrane being thinner than the underlying membrane and being spaced away from the underlying membrane and when the cushion is worn being adapted to contact a facial region of a patient,

the underlying membrane having an inner edge defining an aperture and being divided along the inner edge to form a plurality of flexible finger portions and a plurality of slots separating the plurality of finger portions,

wherein each slot is disposed between a respective two adjacent finger portions, each slot having a length measured from the inner edge of the underlying membrane, and the lengths of a first group of slots of the plurality of slots being different than the lengths of a second group of slots of the plurality of slots to vary flexibility of the plurality of finger portions around a cushion perimeter, and

wherein the length of each slot is measured from the inner edge of the underlying membrane to an end of a through-hole in the underlying membrane formed by the respective slot.

12. A cushion according to claim 11, wherein the underlying membrane includes a line of segmentation that extends substantially perpendicular to the inner edge.

13. A cushion according to claim 11, wherein the underlying membrane is reduced or eliminated in at least one of the nasal bridge region and the lower lip region of the cushion.

14. A cushion according to claim 11, wherein the underlying membrane is structured to provide relative movement along its inner edge in conformance with different facial regions in contact with the cushion when the cushion is worn.

15. A cushion according to claim 11, wherein the outer membrane forms a seal with a nasal bridge region, a pair of cheek regions, and a lower lip region of the patient'"'"'s face when the cushion is worn.

16. A cushion according to claim 11, wherein the underlying membrane is provided only in the pair of cheek regions of the cushion.

17. A cushion for a patient interface, the cushion including a nasal bridge region, a pair of cheek regions and a lower lip region, the cushion comprising:

a membrane; and

an underlying support structure provided along a side of the cushion to support the membrane, the underlying support structure being segmented and configured to conform to a patient'"'"'s face when the cushion is worn,

wherein the segmented underlying support structure provides a series of alternating finger portions and slots along the cushion perimeter, and slots along a cushion perimeter,

wherein depths of at least two of the slots are different to vary flexibility of the series of finger portions, and

wherein the underlying support structure has an inner edge which defines an aperture to receive the patient'"'"'s nose when the cushion is worn, each depth being measured from the inner edge to an end of a through-hole in the underlying support structure formed by the respective slot.

18. A cushion according to claim 17, wherein the underlying support structure is reduced or eliminated in at least one of the nasal bridge region and the lower lip region of the cushion.

19. A cushion according to claim 17, wherein the underlying support structure is structured to provide relative movement along its inner edge in conformance with different facial regions in contact with the cushion when the cushion is worn.

20. A cushion according to claim 17, wherein the underlying support structure is provided only in the pair of cheek regions of the cushion.