Infusion flow system and fluid coupling

• US 9,238,119 B2
• Filed: 08/11/2011
• Issued: 01/19/2016
• Est. Priority Date: 08/12/2010
• Status: Active Grant

• Current Assignee: Boston Scientific Medical Device Limited (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Limited (Boston Scientific Corporation)
• Inventors: Thor, Eric J., Ball, Douglas J., Leirfallom, Lief E., Bonnette, Michael J., Bronstad, Jason M., Anderson, Jason
• Primary Examiner(s): Eisenberg, Rebecca E
• Application Number:
  US13/814,804
• Publication Number:
  US 20130138086A1
• Time in Patent Office: 1,622 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2025/0098 having a strain relief at the proximal end, e.g. sleeve
• CPC Class Codes: A61M 2039/1038 Union screw connectors, e.g. hollow screw or sleeve having external threads
• CPC Class Codes: A61M 2039/1066 having protection means, e.g. sliding sleeve to protect connector itself, shrouds to protect a needle present in the connector, protective housing, isolating sheath
• CPC Class Codes: A61M 25/0014 Connecting a tube to a hub
• CPC Class Codes: A61M 39/10 Tube connectors; Tube couplings A61M39/02 takes precedence; connecting needles to syringes or hubs A61M5/34; connecting catheter tubes to hubs A61M25/0014
• CPC Class Codes: A61M 39/1011 Locking means for securing connection; Additional tamper safeties A61M39/16 takes precedence
• CPC Class Codes: A61M 39/12 for joining a flexible tube to a rigid attachment

Abstract

Fluid infusion systems and fluid couplings are described herein. The infusion systems may include one or more fluid couplings used to make fluidic connection between a supply line and delivery tubing. The fluid couplings separate the functions of providing a seal around a delivery tube and retaining the delivery tube within the fluid coupling. The seal provided around the delivery tube prevents leakage around an exterior surface of a delivery tube such that fluid passing through the coupling must pass through the delivery tube rather than leak around the delivery tube. The structure used to retain the delivery tube in the fluid coupling prevents ejection of the delivery tube from the coupling due to the fluid pressures present in the coupling. The separate functions are performed by different structures within the fluid couplings.

Claims

1. A fluid coupling apparatus comprising:

a housing comprising a proximal end, a distal end, and a longitudinal axis extending between the proximal end and the distal end of the housing, wherein the housing further comprises;

a primary bore comprising an opening facing the distal end of the housing and a proximal face located within the bore, the proximal face facing the distal end of the housing, and

a supply line passage formed in the housing, the supply line passage extending from the proximal end of the housing to an opening in the proximal face of the primary bore;

a sleeve comprising a proximal end located in the primary bore, wherein the sleeve further comprises;

a seal end facing the proximal face of the primary bore,

a collet bore comprising a collet compression surface at a proximal end and an opening at a distal end, and

a sleeve passage extending from the proximal end of the sleeve into the collet bore;

a collet comprising a proximal end located in the collet bore of the sleeve, wherein the collet further comprises;

a plurality of collet fingers surrounding a collet passage, wherein each of the collet fingers comprises an inclined surface proximate the proximal end of the collet,

wherein the inclined surfaces of the plurality of collet fingers are in contact with the collet compression surface of the sleeve such that movement of the collet in a proximal direction towards the proximal end of the housing forces the collet fingers towards a center of the collet passage;

a compliance member comprising a proximal end in contact with the distal end of the collet, and wherein the compliance member comprises a resiliently compressible elastomeric polymer; and

a collet compression member engaged with the housing, wherein the collet compression member comprises an inner surface, an outer surface facing away from the inner surface, and a tubing passage formed through the collet compression member from the inner surface to the outer surface;

wherein advancement of the collet compression member in the proximal direction towards the proximal end of the housing causes the following;

the inner surface of the collet compression member is forced against a distal end of the compliance member such that the proximal end of the compliance member is forced against the collet,

the inclined surfaces of the plurality of collet fingers are forced against the collet compression surface of the sleeve, and

the seal end of the sleeve is forced towards the proximal face of the primary bore.

2. An apparatus according to claim 1, wherein a seal element is located between the proximal face of the primary bore and the seal end of the sleeve, and wherein advancement of the collet compression member in a proximal direction towards the proximal end of the housing compresses the seal element between the seal end of the sleeve and the proximal face of the primary bore.

3. An apparatus according to claim 2, wherein the seal element comprises an O-ring attached to the seal end of the sleeve.

4. An apparatus according to claim 2, wherein the material forming the seal end of the sleeve is softer than the material forming the proximal face of the primary bore.

5. An apparatus according to claim 4, wherein the seal end of the sleeve is formed of polymeric material and the proximal face of the primary bore is formed of metallic material.

6. An apparatus according to claim 1 further comprising a guide member located in the collet passage, wherein the guide member comprises a guide bore extending from a guide surface at a distal end of the guide member towards a proximal end of the guide member.

7. An apparatus according to claim 1, wherein the primary bore, the supply line passage, the collet bore, the collet passage, and the tubing passage are aligned along the longitudinal axis.

8. An apparatus according to claim 1, wherein the sleeve is constructed of a sleeve polymer, and wherein the resiliently compressible elastomeric polymer of the compliance member has a durometer that is less than a durometer of the sleeve polymer.

9. An apparatus according to claim 1, wherein a distance between the seal end of the sleeve and the proximal end of the collet is less than a length of the sleeve between the proximal end and the distal end of the sleeve, wherein the distance and the length are measured along the longitudinal axis.

10. An apparatus according to claim 1, wherein the proximal end of the collet is closer to the proximal end of the sleeve than to a distal end of the sleeve.

11. An apparatus according to claim 1, wherein the compliance member comprises a proximal tube and a distal tube, wherein the proximal tube is located proximally from the distal tube.

12. An apparatus according to claim 1, when the plurality of collet fingers are forced towards the center of the collet passage by the collet compression surface, the collet passage forms a generally circular bore between the collet fingers.

13. An apparatus according to claim 1, wherein the collet compression member and the housing are threadably engaged with each other such that rotation of one or both of the collet compression member and the housing moves the inner surface of the collet compression member towards the proximal end of the fluid coupling.

14. An apparatus according to claim 1, wherein the collet compression member comprises an inner nut and an outer sleeve fitted over the inner nut, wherein the inner surface of the collet compression member is located on the inner nut.

15. An apparatus according to claim 14, wherein the inner nut and the outer sleeve comprise a plurality of ridges facing each other, wherein rotation of the outer sleeve about the longitudinal axis forces the ridges to interact to rotate the inner nut.

16. An apparatus according to claim 15, wherein the ridges comprise a torque limiting structure such that the torque applied to the inner nut by the outer sleeve is limited when the ridges on the inner sleeve slip over the ridges on the inner nut when the outer sleeve is rotated in a first direction.

17. An apparatus according to claim 16, wherein rotation of the outer sleeve about the longitudinal axis in a second direction that is opposite from the first direction results in absolute engagement between the ridges on the outer sleeve and the ridges on the inner nut.

18. A fluid coupling apparatus comprising:

a housing comprising a proximal end, a distal end, and a longitudinal axis extending between the proximal end and the distal end of the housing, wherein the housing further comprises;

a primary bore comprising an opening facing the distal end of the housing and a proximal face located within the primary bore, the proximal face facing the distal end of the housing, and

a supply line passage formed in the housing, the supply line passage extending from the proximal end of the housing to an opening in the proximal face of the primary bore;

a sleeve comprising a proximal end located in the primary bore, wherein the sleeve further comprises;

a seal cavity opening towards the proximal face of the primary bore,

a collet bore comprising a collet compression surface at a distal end of the sleeve, wherein the collet bore opens towards the distal end of the sleeve, and

a sleeve passage extending between the seal cavity and the collet bore;

a retention mechanism retaining the sleeve in the primary bore;

an amplifier piston located in the primary bore between the proximal face of the primary bore and the sleeve, wherein the amplifier piston comprises;

a seal tip proximate a distal end of the amplifier piston, wherein the seal tip comprises a seal surface at the distal end of the amplifier piston, and wherein at least the seal surface of the seal tip is located in the seal cavity of the sleeve,

a high pressure face at a proximal end of the amplifier piston, wherein the high pressure face faces the proximal surface of the primary bore, wherein the high pressure face comprises a larger surface area than the seal surface of the seal tip;

a piston passage extending between the high pressure face and the seal surface of the amplifier piston,

a piston seal located between the proximal end and the distal end of the amplifier piston, wherein fluid from the opening in the proximal face of the primary bore is restricted from flowing between an exterior surface of the amplifier piston and an interior surface of the primary bore to the distal end of the amplifier piston,

a seal element located in the seal cavity of the sleeve between the seal surface of the amplifier piston and a terminal surface of the seal cavity, wherein the seal element comprises a seal element passage extending through the seal element from a proximal end of the seal element to a distal end of the seal element, wherein the seal element comprises a resiliently compressible elastomeric polymer, and further wherein delivery of high pressure fluid through the fluid coupling apparatus forces the piston distally such that the seal element is compressed between the seal surface and the terminal surface of the seal cavity;

a collet comprising a proximal end located in the collet bore of the sleeve, wherein the collet further comprises;

a plurality of collet fingers surrounding a collet passage, wherein each of the collet fingers comprises an inclined surface proximate the proximal end of the collet,

wherein the inclined surfaces of the plurality of collet fingers are in contact with the collet compression surface of the sleeve such that movement of the collet in a proximal direction towards the proximal end of the housing forces the collet fingers towards a center of the collet passage; and

a collet compression member engaged with the sleeve, wherein the collet compression member comprises an inner surface, an outer surface facing away from the inner surface, and a tubing passage formed through the collet compression member from the inner surface to the outer surface, wherein advancement of the collet compression member in the proximal direction towards the proximal end of the housing forces the inclined surfaces of the plurality of collet fingers against the collet compression surface.

19. An apparatus according to claim 18, wherein a biasing element is located in the primary bore, the biasing element forcing the piston proximally away from the sleeve.

20. An apparatus according to claim 18, wherein the retention mechanism retaining the sleeve in the primary bore of the housing comprises a first snap-fit feature formed in an interior surface of the primary bore and a second snap fit feature formed in an outer surface of the sleeve, wherein the first snap fit feature and the second snap fit feature prevent removal of the sleeve from the primary bore in the absence of distortion of the sleeve and/or the housing.