Method of controlling laser beam preheating temperature of surface of workpiece

• US 9,238,286 B2
• Filed: 06/12/2013
• Issued: 01/19/2016
• Est. Priority Date: 06/12/2013
• Status: Active Grant

• Current Assignee: Changwon National University Industry Academy Cooperation Corps
• Original Assignee: Changwon National University Industry Academy Cooperation Corps
• Inventors: Lee, Choon-Man, Kim, Dong-Hyeon
• Primary Examiner(s): Rodriguez, Carlos Ortiz
• Assistant Examiner(s): Norton, Jennifer L
• Application Number:
  US13/915,900
• Publication Number:
  US 20140371900A1
• Time in Patent Office: 951 Days
• Field of Search: 700/166, 700/173, 148/525, 219/121.6, 219/121.61, 219/121.64
• US Class Current: 1/1
• CPC Class Codes: B23C 1/00 Milling machines not designed for particular work or special operations
• CPC Class Codes: B23K 26/08 Devices involving relative movement between laser beam and workpiece
• CPC Class Codes: B23K 26/082 Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
• CPC Class Codes: B23K 26/40 taking account of the properties of the material involved
• CPC Class Codes: B23K 26/70 Auxiliary operations or equipment
• CPC Class Codes: B23P 25/006 Heating the workpiece by laser during machining
• CPC Class Codes: G05B 19/416 characterised by control of velocity, acceleration or deceleration G05B19/19 takes precedence
• CPC Class Codes: G05B 19/4163 Adaptive control of feed or cutting velocity without NC B23Q15/12
• CPC Class Codes: G05B 2219/49057 Controlling temperature of workpiece, tool, probe holder
• CPC Class Codes: G05B 2219/49061 Calculate optimum operating, machining conditions and adjust, adapt them
• CPC Class Codes: G05B 2219/49065 Execute learning mode first for determining adaptive control parameters

Abstract

Disclosed is a method for, when a surface of a workpiece is preheated with a laser beam during milling, calculating an optimum preheating temperature according to a type of the workpiece and controlling a surface preheating temperature. The method includes: a processing condition inputting step; a matching step; a loading step; a preheating step; a measuring step; a comparing step; an ending step; a lower limit determining step; an output increasing step; and an output decreasing step.

Claims

1. A method of controlling a laser beam preheating temperature of a surface of a workpiece, the method comprising:

a processing condition inputting step of inputting a milling condition into a main controller;

a matching step of determining whether a preheating temperature which corresponds to a processing condition input in the processing condition inputting step exists in a preset database of the main controller;

a loading step of, when it is determined in the matching step that the preheating temperature corresponding to the processing condition exists in the preset database, loading the corresponding preheating temperature into a laser beam controller;

a preheating step of preheating a portion of the workpiece to be processed, by using a laser beam according to the preheating temperature loaded in the loading step;

a measuring step of measuring an actual temperature of the portion preheated in the preheating step with an infrared ray sensor;

a comparing step of determining whether a difference between the actual temperature measured in the measuring step and the preheating temperature loaded in the loading step is within a predetermined allowable value;

an ending step of, when it is determined in the comparing step that the difference is within the predetermined allowable value, ending preheating;

a lower limit determining step of, when it is determined in the comparing step that the difference is not within the predetermined allowable value, determining whether the actual temperature is equal to or lower than a lower limit value of the preheating temperature;

an output increasing step of, when it is determined in the lower limit determining step that the actual temperature is equal to or lower than the lower limit value of the preheating temperature, increasing an output of the laser beam; and

an output decreasing step of, when it is determined in the lower limit determining step that the actual temperature is higher than the lower limit value of the preheating temperature, decreasing an output of the laser beam,

wherein the measuring step is performed again after the output increasing step and the output decreasing step,

wherein the preheating temperature is preset through a parameter inputting step of inputting a parameter value related to a processing condition, a calculating step of calculating a predicted temperature according to a parameter value input in the parameter inputting step, a test temperature measuring step of heating the workpiece with a laser beam and measuring a test temperature of the workpiece, a predicting-determining step of comparing the predicted temperature with the test temperature to determine whether the predicted temperature is similar to the test temperature, and a setting step of, when it is determined in the predicting-determining step that a difference between the predicted temperature and the test temperature is within an allowable value, setting the predicted temperature to the preheating temperature, and is stored in the preset database,

wherein a changing step of, when it is determined in the predicting-determining step that a difference between the predicted temperature and the test temperature deviates from an allowable value, changing the parameter value is further performed, and

wherein when the parameter value is changed in the changing step, a calculating step of calculating the predicted temperature again is performed based on the changed parameter value.

2. The method as claimed in claim 1, wherein in the calculating step, the predicted temperature is calculated through an experiment using a Box-Behnken method, and is determined by T_o′

=861.67−

5.63S−

15.63F−

78.75D+1.04S²+3.54F²+22.29D²+3.75S×

F when the workpiece is a steel,

wherein S is a rotational speed, F is a feed rate and D is a depth of cut.