Image forming apparatus having waste toner container commonly used for photosensitive drums and transfer belt

• US 9,239,563 B2
• Filed: 11/25/2014
• Issued: 01/19/2016
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Sato, Shougo, Fukui, Atsushi, Fukuchi, Isao
• Primary Examiner(s): Chen, Sophia S
• Application Number:
  US14/553,456
• Publication Number:
  US 20150147090A1
• Time in Patent Office: 420 Days
• Field of Search: 399/110, 399/111, 399/112, 399/113, 399/101, 399/358
• US Class Current: 1/1
• CPC Class Codes: G03G 15/0178 using more than one reusable electrographic recording member, e.g. one for every monocolour image
• CPC Class Codes: G03G 15/166 with means for conditioning the holding member, e.g. cleaning
• CPC Class Codes: G03G 21/0005 for removing solid developer or debris from the electrographic recording medium
• CPC Class Codes: G03G 21/10 Collecting or recycling waste developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 21/169 for the cleaning unit
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 2215/1647 Cleaning of transfer member
• CPC Class Codes: G03G 2215/1661 of transfer belt
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges
• CPC Class Codes: G03G 2221/183 Process cartridge
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

An image forming apparatus includes a main frame, a plurality of process cartridges, a cartridge-supporting body, a belt, a belt cleaning unit, a waste toner cartridge, and a collective conveying unit. Each drum-cleaning unit collects waste toner on a corresponding photosensitive drum. The cartridge-supporting body supports the process cartridges and is movable between an internal position inside the main frame and an external position outside of the main frame. The belt cleaning unit collects waste toner on the belt. The waste toner cartridge accommodates both waste toner collected from the photosensitive drums by the drum-cleaning units and waste toner collected from the belt by the belt cleaning unit. The collective conveying unit aggregates both waste toner collected from the photosensitive drums by the drum-cleaning units and waste toner collected from the belt by the belt cleaning unit and conveys the aggregated waste toner to the waste toner cartridge.

Claims

1. An image forming apparatus comprising:

a main frame;

a plurality of process cartridges including a plurality of photosensitive drums and a plurality of drum-cleaning units, the plurality of process cartridges being provided in one-to-one correspondence with the plurality of photosensitive drums, the plurality of photosensitive drums being provided in one-to-one correspondence with the plurality of drum-cleaning units, each of the plurality of drum-cleaning units being configured to collect waste toner on a corresponding photosensitive drum;

a cartridge-supporting body configured to support the plurality of process cartridges and be movable between an internal position inside the main frame and an external position outside of the main frame;

a belt configured to confront the plurality of process cartridges when the cartridge-supporting body supporting the plurality of process cartridges is in the internal position;

a belt cleaning unit configured to collect waste toner on the belt;

a waste toner cartridge configured to accommodate both waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and waste toner collected from the belt by the belt cleaning unit; and

a collective conveying unit provided in the cartridge-supporting body and configured to aggregate both waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and waste toner collected from the belt by the belt cleaning unit and to convey collectively the aggregated waste toner to the waste toner cartridge,

wherein the waste toner cartridge is provided in the main frame when the cartridge-supporting body is positioned at the internal position and when the cartridge-supporting body is positioned at the external position; and

wherein the waste toner cartridge connects with the collective conveying unit when the cartridge-supporting body is positioned at the internal position, the waste toner cartridge disconnecting with the collective conveying unit when the cartridge-supporting body is positioned at the external position.

2. The image forming apparatus as claimed in claim 1, wherein the plurality of photosensitive drums are arrayed in an array direction, and

wherein the collective conveying unit is configured to convey the aggregated waste toner in the array direction.

3. The image forming apparatus as claimed in claim 2, wherein the collective conveying unit comprises a collective conveying tube allowing passage of waste toner therethough and extending in the array direction, the collective conveying tube being formed with a first opening through which the waste toner collected by the plurality of drum cleaning units passes, a second opening through which the waste toner collected by the belt cleaning unit passes, and a third opening through which the waste toner that has been passing through the first opening and the second opening is delivered to the waste toner cartridge.

4. The image forming apparatus as claimed in claim 3, wherein the collective conveying unit includes a plurality of cylindrical parts protruding from an outer peripheral surface of the collective conveying tube, each of the plurality of cylindrical parts being formed with the first opening, the plurality of cylindrical parts and the plurality of drum-cleaning units being provided in one-to-one correspondence such that each of the plurality of cylindrical parts allows the waste toner collected by a corresponding drum-cleaning unit to pass through the first opening.

5. The image forming apparatus as claimed in claim 3, wherein the collective conveying unit further comprises a collective conveying member disposed in the collective conveying tube and configured to convey the waste toner collected from the plurality of photosensitive drums by the plurality of drum cleaning units and waste toner collected from the belt by the belt cleaning unit in the array direction.

6. The image forming apparatus as claimed in claim 5, wherein the collective conveying member comprises a screw feeder.

7. The image forming apparatus as claimed in claim 1, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the plurality of drum-cleaning units are configured to convey the waste toner collected from the plurality of photosensitive drums in the axial direction, respectively.

8. The image forming apparatus as claimed in claim 1, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit is configured to convey the waste toner collected from the belt in the axial direction.

9. The image forming apparatus as claimed in claim 1, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein each of the plurality of drum cleaning units comprises;

a drum cleaning member configured to collect the waste toner on the corresponding photosensitive drum; and

a conveying member configured to convey the waste toner collected from the corresponding photosensitive drum by the drum cleaning member in the axial direction.

10. The image forming apparatus as claimed in claim 9, wherein the drum cleaning member comprises a drum cleaning blade.

11. The image forming apparatus as claimed in claim 10, wherein the conveying member comprises a screw feeder.

12. The image forming apparatus as claimed in claim 1, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit comprises;

a belt cleaning member configured to collect the waste toner on the belt; and

a conveying member configured to convey the waste toner collected by the belt cleaning member in the axial direction.

13. The image forming apparatus as claimed in claim 12, wherein the belt cleaning member comprises a belt cleaning blade.

14. The image forming apparatus as claimed in claim 12, wherein the conveying member comprises a screw feeder.

15. The image forming apparatus as claimed in claim 1, wherein a direction from the external position to the internal position of the cartridge-supporting body is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the belt cleaning unit being positioned downstream of the most downstream photosensitive drum in the moving direction.

16. The image forming apparatus as claimed in claim 1, wherein a direction from the external position to the internal position of the cartridge-supporting body is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the waste toner cartridge being positioned upstream of the most downstream photosensitive drum in the moving direction.

17. The image forming apparatus as claimed in claim 1, wherein the waste toner cartridge is attachable to and detachable from the main frame.

18. The image forming apparatus as claimed in claim 1, further comprising a coupling tube configured to connect the waste toner cartridge and the collective conveying unit,

wherein each of the plurality of photosensitive drums has an axis defining an axial direction, and

wherein the coupling tube extends in the axial direction.

19. The image forming apparatus as claimed in claim 1, further comprising a second conveying unit connecting with the collective conveying unit when the cartridge-supporting body is positioned at the internal position, the second conveying unit disconnecting with the collective conveying unit when the cartridge-supporting body is positioned at the external position.

20. The image forming apparatus as claimed in claim 1, wherein the main frame further comprises a contact-separation mechanism configured to move, when the cartridge-supporting body supporting the plurality of process cartridges is positioned at the internal position, the cartridge-supporting body between a contact position where the plurality of photosensitive drums are in contact with the belt, and a separated position where the plurality of photosensitive drums are out of contact with the belt, and

wherein the cartridge-supporting body takes the separated position when the cartridge-supporting body moves from the internal position to the external position.

21. The image forming apparatus as claimed in claim 1, wherein the cartridge-supporting body has a first guide rail and a second guide rail,

wherein the main frame further comprises:

a cover configured to cover a cartridge-supporting body access opening for moving the cartridge-supporting body from the internal position to the external position;

a first side wall having a first curved groove which extends in a direction sloping upward toward the cover;

a second side wall having a second curved groove corresponding to the first curved groove of the first side wall;

a first guide wall having a first guiding shaft which is movable within the first curved groove of the first side wall and receiving the first guide rail of the cartridge-supporting body so that the first guide rail can slide in a moving direction of the cartridge-supporting body; and

a second guide wall having a second guiding shaft which is movable within the second curved groove of the second side wall and receiving the second guide rail of the cartridge-supporting body so that the second guide rail can slide in the moving direction of the cartridge-supporting body,

wherein the first guiding shaft and the second guiding shaft make contact with the first curved groove and the second curved groove, respectively, when the cover is closed, and

wherein the first guiding shaft and the second guiding shaft are separated away from the first curved groove and the second curved groove, respectively, when the cover is opened.

22. An image forming apparatus comprising:

a main frame;

a plurality of cartridges each configured to accommodate toner therein;

a drawer unit configured to support the plurality of cartridges and be movable between an internal position inside the main frame and an external position outside of the main frame, the drawer unit comprising;

a plurality of photosensitive drums; and

a plurality of drum-cleaning units provided in one-to-one correspondence with the plurality of photosensitive drums, each of the plurality of drum-cleaning units being configured to collect waste toner on a corresponding photosensitive drum;

a belt configured to confront the plurality of photosensitive drums when the drawer unit supporting the plurality of cartridges is in the internal position;

a belt cleaning unit configured to collect waste toner on the belt;

a waste toner cartridge configured to accommodate both waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and waste toner collected from the belt by the belt cleaning unit; and

a collective conveying unit provided in the drawer unit and configured to aggregate both waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and waste toner collected from the belt by the belt cleaning unit and to convey collectively the aggregated waste toner to the waste toner cartridge,

where the waste toner cartridge is provided in the main frame when the drawer is positioned at the internal position and when the drawer is positioned at the external position; and

wherein the waste toner cartridge connects with the collective conveying unit when the drawer is positioned at the internal position, the waste toner cartridge disconnecting with the collective conveying unit when the drawer is positioned at the external position.

23. The image forming apparatus as claimed in claim 22, wherein the plurality of photosensitive drums are arrayed in an array direction;

and

wherein the collective conveying unit is configured to convey the aggregated waste toner in the array direction.

24. The image forming apparatus as claimed in claim 23, wherein the collective conveying unit comprises a collective conveying tube allowing passage of waste toner therethough and extending in the array direction, the collective conveying tube being formed with a first opening through which the waste toner collected by the plurality of drum cleaning units passes, a second opening through which the waste toner collected by the belt cleaning unit passes, and a third opening through which the waste toner that has been passing through the first opening and the second opening is delivered to the waste toner cartridge.

25. The image forming apparatus as claimed in claim 24, wherein the collective conveying unit includes a plurality of cylindrical parts protruding from an outer peripheral surface of the collective conveying tube, each of the plurality of cylindrical parts being formed with the first opening, the plurality of cylindrical parts and the plurality of drum-cleaning units being provided in one-to-one correspondence such that each of the plurality of cylindrical parts allows the waste toner collected by a corresponding drum-cleaning unit to pass through the first opening.

26. The image forming apparatus as claimed in claim 24, wherein the collective conveying unit further comprises a collective conveying member disposed in the collective conveying tube and configured to convey the waste toner collected from the plurality of photosensitive drums by the plurality of drum cleaning units and waste toner collected from the belt by the belt cleaning unit in the array direction.

27. The image forming apparatus as claimed in claim 26, wherein the collective conveying member comprises a screw feeder.

28. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the plurality of drum-cleaning units are configured to convey the waste toner collected from the plurality of photosensitive drums in the axial direction, respectively.

29. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit is configured to convey the waste toner collected from the belt in the axial direction.

30. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein each of the plurality of drum cleaning units comprises;

a drum cleaning member configured to collect the waste toner on the corresponding photosensitive drum; and

a conveying member configured to convey the waste toner collected from the corresponding photosensitive drum by the drum cleaning member in the axial direction.

31. The image forming apparatus as claimed in claim 30, wherein the drum cleaning member comprises a drum cleaning blade.

32. The image forming apparatus as claimed in claim 31, wherein the conveying member comprises a screw feeder.

33. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit comprises;

a belt cleaning member configured to collect the waste toner on the belt; and

a conveying member configured to convey the waste toner collected by the belt cleaning member in the axial direction.

34. The image forming apparatus as claimed in claim 33, wherein the belt cleaning member comprises a belt cleaning blade.

35. The image forming apparatus as claimed in claim 33, wherein the conveying member comprises a screw feeder.

36. The image forming apparatus as claimed in claim 22, wherein a direction from the external position to the internal position of the drawer unit is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the belt cleaning unit being positioned downstream of the most downstream photosensitive drum in the moving direction.

37. The image forming apparatus as claimed in claim 22, wherein a direction from the external position to the internal position of the drawer unit is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the waste toner cartridge being positioned upstream of the most downstream photosensitive drum in the moving direction.

38. The image forming apparatus as claimed in claim 22, wherein the waste toner cartridge is attachable to and detachable from the main frame.

39. The image forming apparatus as claimed in claim 22, further comprising a coupling tube configured to connect the waste toner cartridge and the collective conveying unit,

wherein each of the plurality of photosensitive drums has an axis defining an axial direction, and

wherein the coupling tube extends in the axial direction.