Electric sharpener for ceramic and metal blades

• US 9,242,331 B2
• Filed: 03/12/2015
• Issued: 01/26/2016
• Est. Priority Date: 03/13/2014
• Status: Expired due to Fees

• Current Assignee: Edgecraft Corporation (The Legacy Cos.)
• Original Assignee: Edgecraft Corporation (The Legacy Cos.)
• Inventors: Elek, Bela, Jensen, George C., Friel, Daniel D. Jr., Weiner, Samuel
• Primary Examiner(s): NGUYEN, GEORGE BINH MINH
• Application Number:
  US14/645,468
• Publication Number:
  US 20150258651A1
• Time in Patent Office: 320 Days
• Field of Search: 451/45, 451/259, 451/262, 451/267, 451/349, 451548-551, 76/81, 76/7, 76/818, 76/82, 76/86, 76/87
• US Class Current: 1/1
• CPC Class Codes: B24B 3/52 of shear blades or scissors
• CPC Class Codes: B24B 3/54 of hand or table knives
• CPC Class Codes: B24B 9/065 of thin, brittle parts, e.g. semiconductors, wafers
• CPC Class Codes: B24D 15/08 of knives; of razors

Abstract

An electric sharpener for sharpening ceramic blades includes at least one stage. The stage is a finishing station having a sharpening member in the form of a disc which comprises a rigid support having a flexible abrasive matrix which both sharpens and polishes the facet of the ceramic blade. The sharpener may include a pre-sharpening stage for metal blades and a further pre-sharpening stage for ceramic blades. The sharpener also includes a removable guide.

Claims

1. In a sharpener for sharpening ceramic blades wherein the sharpener has at least one stage, each stage having at least one rotatable disc with an abrasive surface and having guide structure for guiding a knife blade with its facet against the rotating disc, the improvement being in that the stage is a finishing stage which simultaneously sharpens and polishes the blade facet, said disc in said finishing stage being in the form of a rigid support having a soft resilient polymer matrix containing ultra-hard abrasive particles to sharpen/polish the blade facet, and the abrasive particles in said matrix having a grit size of 180-2000 grit.

2. The sharpener of claim 1 wherein said rigid support and said abrasive matrix comprise a two layer combination.

3. The sharpener of claim 1 including a ceramic blade pre-sharpening stage having a rotatable disc with an abrasive surface and having guide structure, the abrasive surface of said ceramic blade pre-sharpening stage having abrasive particles in the range of 200-1200 grit.

4. The sharpener of claim 3 including a metal blade pre-sharpening stage having a rotatable disc with an abrasive surface and having guide structure, the abrasive surface on the disc in said metal blade pre-sharpening stage having abrasive particles in the range of 100-600 grit.

5. The sharpener of claim 4 wherein said discs in said ceramic blade pre-sharpening stage and in said finishing stage are mounted on a common shaft which is rotated by a motor, said disc in said metal blade pre-sharpening stage being mounted on a separate shaft offset from said common shaft, and both of said common shaft and said separate shaft being driven by the same motor.

6. The sharpener of claim 1 wherein said abrasive particles are harder than the hardness of ceramic, and the matrix having a Rockwell hardness with a recovery range of 38% to 48%.

7. The sharpener of claim 1 wherein said finishing stage has guide structure including a guide member having a guide surface against which the blade would be placed, said guide member having a guiding position during use of the sharpener and said guide member being selectively movable to an exposed position away from said guiding position to provide access to said guide member.

8. The sharpener of claim 7 wherein said guide member is a spring having a spring arm against which the blade would be placed, said spring being mounted to a post, a spring member mounted to said post, a locking button on said spring member, and said locking button being selectively movable into and out of a channel to selectively lock said guide member in its guiding position and permit said guide member to be moved to said exposed position.

9. The sharpener of claim 8 wherein said spring member includes a release button at its free end for selectively moving said locking button into and out of said channel.

10. The sharpener of claim 9 including a sharpening module located in said finishing station, said finishing station having a pair of discs, said post and said guide member being mounted in said module, said spring being an inverted U-shaped spring for having two of said spring arms each of which is located near one of said finishing station discs, and said module being detachably mounted in said sharpener.

11. The sharpener of claim 10 wherein said sharpener is a multi-stage sharpener having a first pre-sharpening stage for sharpening metal blades and a second pre-sharpening stage for sharpening ceramic blades in addition to said finishing stage, and each of said stages having a respective one of said guide members selectively movable to a guiding position and to an exposed position.

21. A method of sharpening a ceramic blade knife comprising providing the sharpener of claim 3, sharpening a ceramic knife blade by pre-sharpening the ceramic knife blade in the ceramic blade pre-sharpening stage, and then moving the blade to the finishing stage to sharpen and polish the blade.

22. The method of claim 21 for selectively sharpening ceramic knife blades and metallic knife blades in a single sharpener comprising providing the sharpener of claim 3, sharpening a ceramic knife blade by pre-sharpening the ceramic knife blade in only the pre-sharpening ceramic stage and then placing the ceramic knife blade in the finishing stage to sharpen and polish the ceramic knife blade, and sharpening a metallic knife blade by pre-sharpening the metallic knife blade using only the metallic pre-sharpening stage and then placing the metallic knife blade in the finishing stage to sharpen and polish the metallic knife blade.

12. In a sharpener for sharpening the blade of a cutting instrument wherein the sharpener includes a sharpening member and guide structure, said guide structure including a guide member having a guide surface against which the blade may be placed to guide the blade against the sharpening member, the improvement being in that said guide member has a guiding position during use of the sharpener, and said guide member being selectively movable to an exposed position away from said guiding position to provide access to said guide member, and said guide member being mounted on a post which is selectively moveable to and from said guiding position and said exposed position.

13. The sharpener of claim 12 wherein said exposed position is a position wherein said guide member is completely removed from the sharpener.

14. The sharpener of claim 12 wherein said post includes a spring member, a locking button on said spring member, and said locking button being selectively located in a channel in a wall of said sharpener to selectively lock said guide member in said guiding position and to permit said guide member to be removed away from said guiding position to said exposed position.

15. The sharpener of claim 14 wherein said spring member includes a release button at its free end to selectively move said locking button into and out of said channel.

16. The sharpener of claim 15 including a module detachably mounted to a portion of said sharpener, said guide member being mounted to said module in said guiding position, and said module having a wall which contains said channel.

17. The sharpener of claim 16 wherein said guide member is an inverted U-shaped spring having two spring arms, each of said spring arms being located on a side of said post and each of said spring arms having a guide surface, said sharpener including two rotatable discs as said sharpening member, and each of said rotatable discs being disposed at one of said respective spring arms.

18. The sharpener of claim 17 wherein said sharpener is a multi-stage sharpener including two sharpening stages, and said module being a common module over both of said sharpening stages.

19. The sharpener of claim 16 wherein said sharpening member is mounted to said module.

20. The sharpener of claim 19 wherein said sharpening member comprises a disc in the form of a rigid support having a soft resilient polymer matrix containing ultra-hard abrasive particles, and said abrasive particles having a grit size of 180-2000 grit.

23. In a method of cleaning a stage in a sharpener for the blade of a cutting instrument wherein the sharpener has at the stage at least one sharpening member and guide structure, the guide structure including a guide member, the improvement being in providing the sharpener of claim 12, mounting the guide member in a guiding position to be in the guiding position during use of the sharpener, and moving the guide member out of the guiding position to an exposed position to provide access to the guide member.

24. The method of claim 23 wherein the sharpener is the sharpener of claim 15, including the steps of moving the post downwardly until the locking button enters a channel to lock the guide member in the guiding position, pressing the release button inwardly until the locking button is moved out of the channel, and lifting the post upwardly to remove the post and locking member out of the sharpener to the exposed position.