Load control device for a light-emitting diode light source

• US 9,247,608 B2
• Filed: 11/07/2014
• Issued: 01/26/2016
• Est. Priority Date: 11/08/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Chitta, Venkatesh, Hayes, Jeffrey S., Stevens, Robert D. Jr.
• Primary Examiner(s): TRAN, THUY V
• Application Number:
  US14/536,491
• Publication Number:
  US 20150130372A1
• Time in Patent Office: 445 Days
• Field of Search: 315/224, 315/276, 315/291, 315/308, 315/360
• US Class Current: 1/1
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0035 using burst mode control
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: H02M 3/33571 Half-bridge at primary side of an isolation transformer
• CPC Class Codes: H05B 44/00 Circuit arrangements for operating electroluminescent light sources for operating light emitting diodes H05B45/00
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/327 Burst dimming
• CPC Class Codes: H05B 45/345 Current stabilisation; Maintaining constant current
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/50 : responsive to malfunctions or undesirable behaviour of LEDs; responsive to LED life; Protective circuits
• CPC Class Codes: Y02B 70/10 : Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A load control device for controlling the amount of power delivered to an electrical load is able to operate in a burst mode to adjust the amount of power delivered to the electrical load to low levels. The load control device comprises a control circuit that operates in a normal mode to regulate an average magnitude of a load current conducted through the load to a target load current that ranges from a maximum rated current to a minimum rated current. The control circuit operates in the burst mode to regulate the average magnitude of the load current below the minimum rated current. During the burst mode, the control circuit regulates a peak magnitude of the load current to the minimum rated current during a first time period, and stops regulating the load current during a second time period, such that the average magnitude of the load current is below the minimum rated current.

Claims

1. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the electrical load to control the amount of power delivered to the electrical load; and

a control circuit coupled to the load regulation circuit and configured to adjust an average magnitude of the load current, wherein the control circuit is configured to operate in a normal mode to regulate the average magnitude of the load current to a target load current that ranges from a maximum rated current to a minimum rated current, the control circuit further configured to operate in a burst mode to regulate the average magnitude of the load current below the minimum rated current;

wherein, during the burst mode, the control circuit is configured to regulate a peak magnitude of the load current to the minimum rated current during a first time period using a control loop, and to stop regulating the load current during a second time period resulting in the average magnitude of the load current being below the minimum rated current, the control circuit configured to freeze the control loop during the second time period.

2. The load control device of claim 1, wherein the control circuit is configured to control the load regulation circuit in an active state in which the control circuit regulates the peak magnitude of the load current to the minimum rated current during the first time period, the control circuit further configured to control the load regulation circuit in an inactive state in which the control circuit stops regulating the load current during the second time period.

3. The load control device of claim 2, wherein the control circuit is configured to adjust a burst duty cycle defining when the load regulation circuit operates in the active state and the inactive state to adjust the average magnitude of the load current below the minimum rated current when operating in the burst mode.

4. The load control device of claim 3, wherein the control circuit is configured to adjust the average magnitude of the load current to control the amount of power delivered to the electrical load to a target amount of power.

5. The load control device of claim 4, wherein the control circuit is configured to adjust the burst duty cycle in response to the target amount of power when operating in the burst mode.

6. The load control device of claim 5, wherein the control circuit is configured to adjust the burst duty cycle linearly with respect to the target amount of power when operating in the burst mode.

7. The load control device of claim 4, wherein the control circuit is configured to operate in the burst mode when the target amount of power is less than a transition amount of power.

8. The load control device of claim 4, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates the magnitude of the load current to the control circuit;

wherein the control circuit is configured to regulate the average magnitude of the load current to the target load current in response to the load current feedback signal in the normal mode, the control circuit further configured to regulate the peak magnitude of the load current to the minimum rated current in response to the load current feedback signal in the active state of the burst mode.

9. The load control device of claim 3, wherein, during the burst mode, the control circuit is configured to regulate the average magnitude of the load current by adjusting the burst duty cycle and the target load current.

10. The load control device of claim 9, wherein, during the burst mode, the control circuit is configured to regulate the peak magnitude of the load current to the minimum rated current during the first time period in a first burst mode period and regulate the peak magnitude of the load current to the minimum rated current plus a current offset during the first time period in a second burst mode period.

11. The load control device of claim 10, wherein the current offset ranges from a minimum current offset to a maximum current offset based on the burst duty cycle and a target intensity.

12. The load control device of claim 11, wherein the control circuit is configured to increase the magnitude of the load current from an initial current to the minimum rated current plus the current offset over a ramp time period at a beginning of the first time period.

13. The load control device of claim 1, wherein the load regulation circuit comprises an LED drive circuit for an LED light source.

14. The load control device of claim 13, wherein the LED drive circuit comprises a forward converter.

15. The load control device of claim 1, wherein the control circuit is configured to increase the magnitude of the load current from an initial current to the minimum rated current over a ramp time period at a beginning of the first time period.

16. An LED driver for controlling an intensity of an LED light source, the LED driver comprising:

an LED drive circuit configured to conduct a load current through the LED light source and to control the intensity of the LED light source; and

a control circuit coupled to the LED drive circuit for adjusting an average magnitude of the load current to control the intensity of the LED light source to a target intensity, wherein the control circuit is configured to operate in a normal mode to regulate the average magnitude of the load current to a target load current that ranges from a maximum rated current to a minimum rated current, the control circuit further configured to operate in a burst mode to regulate the average magnitude of the load current below the minimum rated current;

wherein, during the burst mode, the control circuit is configured to control the LED drive circuit in an active state during a first time period in which the control circuit regulates a peak magnitude of the load current to the minimum rated current using a control loop, the control circuit further configured to control the LED drive circuit in an inactive state during a second time period in which the control circuit freezes the control loop to stop regulating the load current, such that the average magnitude of the load current is below the minimum rated current.

17. The LED driver of claim 16, wherein the control circuit is configured to adjust a burst duty cycle defining when the LED drive circuit operates in the active state and the inactive state to adjust the average magnitude of the load current below the minimum rated current when operating in the burst mode.

18. The LED driver of claim 17, wherein the control circuit is configured to adjust the burst duty cycle in response to the target intensity when operating in the burst mode.

19. The LED driver of claim 18, wherein the control circuit is configured to adjust the burst duty cycle linearly with respect to the target intensity when operating in the burst mode.

20. The LED driver of claim 17, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates a magnitude of the load current to the control circuit;

wherein the control circuit is configured to regulate the average magnitude of the load current to the target load current in response to the load current feedback signal in the normal mode, the control circuit further configured to regulate the peak magnitude of the load current to the minimum rated current in response to the load current feedback signal in the active state of the burst mode.

21. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the electrical load to control the amount of power delivered to the electrical load; and

a control circuit coupled to the load regulation circuit and configured to adjust an average magnitude of the load current, wherein the control circuit is configured to operate in a normal mode and a burst mode, wherein the burst mode comprises an active state during a first time period of a burst mode period and an inactive state during a second time period of the burst mode period, and a duration of the active state of the burst mode period is determined based on a burst duty cycle; and

wherein, during the normal mode, the control circuit is configured to regulate the average magnitude of the load current by holding the burst duty cycle constant and adjusting a target load current, and wherein, during the burst mode, the control circuit is configured to regulate the average magnitude of the load current by adjusting the burst duty cycle and the target load current; and

wherein, during the burst mode, the control circuit is configured to adjust the target load current by a current offset that ranges from a minimum current offset to a maximum current offset based on the burst duty cycle and a target amount of power to be delivered to the electrical load.

22. The load control device of claim 21, wherein, during the burst mode, the control circuit is configured to decrease the average magnitude of the load current by decreasing the target load current during consecutive burst mode periods while holding the burst duty cycle constant, and by decreasing the burst duty cycle and increasing the target load current in a succeeding burst mode period.

23. The load control device of claim 21, wherein, during the burst mode, the control circuit is configured to increase the average magnitude of the load current by increasing the target load current during consecutive burst mode periods while holding the burst duty cycle constant, and by increasing the burst duty cycle and decreasing the target load current in a succeeding burst mode period.

24. The load control device of claim 21, wherein, during the burst mode, the control circuit is configured to determine the current offset based on a fractional portion of an ideal burst duty cycle.

25. The load control device of claim 21, wherein, in the normal mode, the control circuit is configured to regulate the average magnitude of the load current to the target load current that ranges from a maximum rated current to a minimum rated current, and wherein, in the burst mode, the control circuit is configured to control the average magnitude of the load current below the minimum rated current.

26. The load control device of claim 21, wherein the normal mode is characterized by the burst duty cycle being equal to approximately 100%.

27. The load control device of claim 21, wherein the control circuit is configured to adjust the burst duty cycle in response to the target amount of power when operating in the burst mode.

28. The load control device of claim 21, wherein the control circuit is configured to adjust the burst duty cycle linearly with respect to the target amount of power when operating in the burst mode.

29. The load control device of claim 21, wherein the control circuit is configured to stop regulating the load current during the second time period.

30. The load control device of claim 21, wherein the load regulation circuit comprises an LED drive circuit for an LED light source.

31. The load control device of claim 21, wherein the control circuit is configured to operate in the burst mode when the target amount of power is less than a transition amount of power.

32. The load control device of claim 21, further comprising:

a current sense circuit configured to provide a load current feedback signal that indicates the magnitude of the load current to the control circuit;

wherein the control circuit is configured to regulate the average magnitude of the load current to the target load current in response to the load current feedback signal in the normal mode.

33. The load control device of claim 21, wherein the control circuit is configured to increase the magnitude of the load current from an initial current to a minimum rated current plus the current offset over a ramp time period at a beginning of the first time period.

34. A load control device for controlling an amount of power delivered to an electrical load, the load control device comprising:

a load regulation circuit configured to control a magnitude of a load current conducted through the electrical load to control the amount of power delivered to the electrical load; and

a control circuit coupled to the load regulation circuit and configured to adjust an average magnitude of the load current, wherein the control circuit is configured to operate in a normal mode to regulate the average magnitude of the load current between a maximum rated current to a minimum rated current, the control circuit further configured to operate in a burst mode to regulate the average magnitude of the load current below the minimum rated current;

wherein, during the burst mode, the control circuit is configured to regulate a peak magnitude of the load current to a target load current during a first time period, and to stop regulating the load current during a second time period resulting in the average magnitude of the load current being below the minimum rated current, the control circuit configured to increase the magnitude of the load current from an initial current to the target load current over a ramp time period at a beginning of the first time period.

35. The load control device of claim 34, wherein the control circuit is configured to regulate the peak magnitude of the load current to the target load current during at least a portion of the first time period using a control loop, wherein the control circuit is configured to freeze the control loop during the second time period.

36. The load control device of claim 35, wherein the control circuit is configured to maintain the control loop frozen while the control circuit is increasing the magnitude of the load current from the initial current to the target load current over the ramp time period.

37. The load control device of claim 36, wherein the control circuit is configured to begin regulating the peak magnitude of the load current to the target load current after the ramp time period during the first time period.

38. The load control device of claim 37, wherein the control circuit is configured to wait for a wait time period after the ramp time period before beginning to regulate the peak magnitude of the load current to the target load current after the ramp time period during the first time period.

39. The load control device of claim 34, wherein the target load current comprises one of the minimum rated current and the minimum rated current plus a current offset.

40. The load control device of claim 39, wherein the current offset ranges from a minimum current offset to a maximum current offset based on a burst duty cycle and a target amount of power to be delivered to the electrical load.