Electrode array having concentric split ring electrodes and methods of making the same

• US 9,248,277 B2
• Filed: 10/27/2014
• Issued: 02/02/2016
• Est. Priority Date: 11/30/2009
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Chen, Roger
• Primary Examiner(s): Kahelin, Michael
• Assistant Examiner(s): FAIRCHILD, MALLIKA DIPAYAN
• Application Number:
  US14/525,023
• Publication Number:
  US 20150045866A1
• Time in Patent Office: 463 Days
• US Class Current: 1/1
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: A61N 1/0539 Anchoring of brain electrode systems, e.g. within burr hole
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A device for brain stimulation includes a lead body having a longitudinal surface and a distal end. The device further includes at least one ring array. The at least one ring array includes a plurality of split ring electrodes disposed on the distal end of the lead body. Each of the plurality of split ring electrodes includes a stimulating portion and a base portion coupled to the stimulating portion. The split ring electrodes of the at least one ring array are arranged about the circumference of the lead body. At least a portion of the base portion of at least one of the plurality of split ring electrodes is disposed below, and insulated from, at least a portion of the stimulating portion of another of the plurality of split electrodes.

Claims

1. A device for electrical stimulation, comprising:

a lead body having a longitudinal surface, a circumference, and a distal end;

at least one ring array disposed on the distal end of the lead body, each of the at least one ring array comprising at least three split ring electrodes; and

an insulative material disposed between the at least three split ring electrodes;

wherein each of the at least three split ring electrodes comprises a stimulating portion and a base portion coupled to the stimulating portion and having an end spaced-apart from the stimulating portion, the stimulating portion extending around a portion of the circumference of the lead body and the base portion extending uniformly in a circumferential direction, relative to the circumference of the lead body, away from the stimulating portion to the end of the base portion spaced-apart from the stimulating portion, wherein at least a portion of the base portion of each of the at least three split ring electrodes is disposed radially inward, and separated by a layer of the insulative material, from at least a portion of the stimulating portion of an adjacent one of the at least three split electrodes;

wherein the device is configured and arranged for electrical stimulation.

2. The device of claim 1, wherein a portion of the insulative material is disposed directly between the base portion of a one of the split ring electrodes and the stimulating portion of an adjacent one of the split ring electrodes.

3. The device of claim 1, wherein each of the at least one ring array comprises exactly three split ring electrodes.

4. The device of claim 1, wherein each of the at least one ring array comprises at least four split ring electrodes.

5. The device of claim 1, wherein a portion of the insulative material is disposed radially outward from the base portion of a one of the split ring electrodes and radially inward from the stimulating portion of an adjacent one of the split ring electrodes.

6. The device of claim 1, wherein the insulative material comprises an insulative coating directly on a top surface of the base portion of each of the at least three split ring electrodes.

7. The device of claim 1, further comprising at least one ring electrode disposed on the distal end of the lead body.

8. The device of claim 1, wherein the at least three split ring electrodes are disposed on the lead body so that the device is isodiametric.

9. The device of claim 1, further comprising at least one spacer disposed adjacent to one of the at least one ring array.

10. The device of claim 1, further comprising a plurality of conductors coupled to the at least three split ring electrodes.

11. The device of claim 1, wherein the device comprises at least two ring arrays, wherein the stimulating portions of the split ring electrodes of a one of the ring arrays are aligned with the stimulating portions of the split ring electrodes of another of the ring arrays.

12. The device of claim 1, wherein the device comprises at least two ring arrays, wherein the stimulating portions of the split ring electrodes of a one of the ring arrays are offset from the stimulating portions of the split ring electrodes of another of the ring arrays.

16. An implantable stimulation device, comprising:

the device of claim 1; and

a control module coupleable to the lead.

17. The implantable stimulation device of claim 16, wherein the implantable stimulation device is a deep brain stimulator.

13. A device, comprising:

a lead body having a longitudinal surface, a circumference, and a distal end;

at least one ring array disposed on the distal end of the lead body, each of the at least one ring array comprising at least three split ring electrodes; and

an insulative material disposed between the at least three split ring electrodes;

wherein each of the at least three split ring electrodes comprises a stimulating portion and a base portion coupled to the stimulating portion and having an end spaced-apart from the stimulating portion, the stimulating portion extending around a portion of the circumference of the lead body and the base portion extending uniformly in a circumferential direction, relative to the circumference of the lead body, away from the stimulating portion to the end of the base portion spaced-apart from the stimulating portion, wherein at least a portion of the base portion of each of the at least three split ring electrodes is disposed radially inward from at least a portion of the stimulating portion of an adjacent one of the at least three split electrodes;

wherein the device is configured and arranged for electrical stimulation.

14. The device of claim 13, wherein at least one split ring electrode comprises an alignment tab extending radially outward from the stimulation portion.

15. The device of claim 13, wherein each split ring electrode comprises an alignment tab extending radially outward from the stimulation portion.

18. A method of manufacturing a device for brain stimulation, the method comprising:

forming a lead body having a longitudinal surface, a circumference, and a distal end; and

forming at least one ring array comprising at least three split ring electrodes and an insulative material disposed between the at least three split ring electrodes, wherein each of the at least three split ring electrodes comprises a stimulating portion and a base portion coupled to the stimulating portion and having an end spaced-apart from the stimulating portion, the stimulating portion extending around a portion of the circumference of the lead body and the base portion extending uniformly in a circumferential direction, relative to the circumference of the lead body, away from the stimulating portion to the end of the base portion spaced-apart from the stimulating portion, wherein at least a portion of the base portion of each of the at least three split ring electrodes is disposed radially inward, and separated by a layer of the insulative material, from at least a portion of the stimulating portion of an adjacent one of the at least three split electrodes, wherein the device is configured and arranged for electrical stimulation.

19. The method of claim 18, wherein each of the split ring electrodes comprises at least one alignment tab extending radially outward from the stimulation portion of the split ring electrode, the method further comprising aligning the at least one ring array using the alignment tabs.

20. The method of claim 19, further comprising grinding the alignment tabs so that the lead body and the at least three split ring electrodes are isodiametric.