Barb configurations for barbed sutures

• US 9,248,580 B2
• Filed: 12/22/2011
• Issued: 02/02/2016
• Est. Priority Date: 09/30/2002
• Status: Expired due to Term

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Leung, Jeffrey C., Ruff, Gregory L., Megaro, Matthew A.
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/335,220
• Publication Number:
  US 20130165971A1
• Time in Patent Office: 1,503 Days
• Field of Search: 606222-232, 244/47, 244/49
• US Class Current: 1/1
• CPC Class Codes: A61B 17/04 for suturing wounds; Holders or packages for needles or suture materials suture materials A61L17/00
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/06028 by means of a cylindrical longitudinal blind bore machined at the suture-receiving end of the needle, e.g. opposite to needle tip
• CPC Class Codes: A61B 2017/06057 Double-armed sutures, i.e. sutures having a needle attached to each end
• CPC Class Codes: A61B 2017/06176 with protrusions, e.g. barbs
• CPC Class Codes: A61L 17/04 Non-resorbable materials
• CPC Class Codes: A61L 17/12 Homopolymers or copolymers of glycolic acid or lactic acid
• CPC Class Codes: B26D 3/08 Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
• CPC Class Codes: Y10T 83/852 Responsive to force

Abstract

A barbed suture for connecting tissue, and a combination surgical needle with a barbed suture. The suture includes an elongated body and a plurality of barbs projecting from the body. Each barb causes the suture to resist movement in an opposite direction from which the barb faces. The disposition of the barbs on the body may be staggered, twist cut multiple spiral, overlapping, or random. Also, the configuration of the barbs may be a certain spirality angle α, barb cut angle Θ, barb cut depth, barb cut length, barb cut distance, corrugated barb underside, arcuate barb base, or varying barb size.

Claims

1. A barbed suture for connecting human or animal tissue, said suture comprising (a) an elongated body having a plurality of barbs, an outer surface between the plurality of barbs, a first end, a second end, a longitudinal axis, and a body diameter and (b) a plurality of cuts, each cut extending from a location on the outer surface of the elongated body to a location within the elongated body where the cut terminates, each cut giving rise to a barb of the plurality of barbs projecting above the surface of the body, each barb facing in a direction and being adapted for resisting movement of the suture, when in tissue, in an opposite direction from the direction in which the barb faces, wherein each barb of the plurality of barbs have a configuration comprising

i) a barb cut depth which is a distance of a perpendicular line from the outer surface of the elongated body to the location within the elongated body where the cut terminates, the line extending toward the longitudinal axis, the suture having a ratio of the barb cut depth to the body diameter ranging from about 0.05 to about 0.6;

and

ii) a barb cut length which is a distance between the location on the surface of the elongated body and the location within the elongated body that is closest to the longitudinal axis of the elongated body, the suture having a ratio of the barb cut length to the elongated body diameter ranging from about 0.2 to about 2;

wherein the plurality of barbs are configured in at least two sets, each set having a barb size different from the barb size of the other set.

2. The barbed suture according to claim 1, wherein the ratio of the barb cut depth to the body diameter ranges from about 0.1 to about 0.55.

3. The barbed suture according to claim 2, wherein the ratio of the barb cut depth to the body diameter ranges from about 0.2 to about 0.5.

4. The barbed suture according to claim 1, wherein the suture is made from a material selected from the group consisting of a bio-absorbable material, a non-absorbable material, and combinations thereof.

5. The barbed suture according to claim 4, wherein the bio-absorbable material is selected from the group consisting of polydioxanone, polylactide, polyglycolide, polycaprolactone, and combinations thereof.

6. The barbed suture according to claim 4, wherein the non-absorbable material is selected from the group consisting of a polymer, a metal, a metal alloy, a natural fiber, and combinations thereof.

7. The barbed suture according to claim 6, wherein the polymer is selected from the group consisting of polyamide, polyester, polypropylene, polyurethane, polytetrafluoroethylene, polyether-ester, and combinations thereof.

8. The barbed suture according to claim 1, wherein the barbs have a disposition on the elongated body selected from the group consisting of a staggered disposition, a twist cut multiple spiral disposition, an overlapping disposition, a random disposition, and combinations thereof.

9. The barbed suture according to claim 1, wherein the ratio of the barb cut length to the body diameter ranges from about 0.4 to about 1.7.

10. The barbed suture according to claim 9, wherein the ratio of the barb cut length to the body diameter ranges from about 0.8 to about 1.5.

11. The barbed suture according to claim 1, wherein the barbs have a configuration comprising a barb cut distance with a ratio of the barb cut distance to the body diameter ranging from about 0.1 to about 6.

12. The barbed suture according to claim 11, wherein the ratio of the barb cut distance to the body diameter ranges from about 0.5 to about 4.5.

13. The barbed suture according to claim 12, wherein the ratio of the barb cut distance to the body diameter ranges from about 1.0 to about 3.5.

14. The barbed suture according to claim 1, wherein the plurality of barbs have a configuration comprising an arcuate barb base.

15. A barbed suture for connecting human or animal tissue, said suture comprising (a) an elongated body having a plurality of barbs, an outer surface between the plurality of barbs, a first end, a second end, a longitudinal axis, and a body diameter and (b) a plurality of cuts, each cut extending from a location on the outer surface of the elongated body to a location within the elongated body where the cut terminates, each cut giving rise to a barb of the plurality of barbs projecting above the surface of the body, each barb facing in a direction and being adapted for resisting movement of the suture, when in tissue, in an opposite direction from the direction in which the barb faces, wherein each barb of the plurality of barbs have a configuration comprising

i) a barb cut depth which is a distance of a perpendicular line from the outer surface of the elongated body to the location within the elongated body where the cut terminates, the line extending toward the longitudinal axis, the suture having a ratio of the barb cut depth to the body diameter ranging from about 0.05 to about 0.6;

and

ii) a barb cut length which is a distance between the location on the surface of the elongated body and the location within the elongated body that is closest to the longitudinal axis of the elongated body, the suture having a ratio of the barb cut length to the body diameter ranging from about 0.2 to about 2;

wherein the plurality of barbs have a configuration comprising a corrugated barb underside.

16. A barbed suture for connecting human or animal tissue, said suture comprising (a) an elongated body having a plurality of barbs, an outer surface between the plurality of barbs, a first end, a second end, a longitudinal axis, and a body diameter and (b) a plurality of cuts, each cut extending from a location on the outer surface of the elongated body to a location within the body where the cut terminates, each cut giving rise to a barb of the plurality of barbs projecting above the surface of the body, each barb facing in a direction and being adapted for resisting movement of the suture, when in tissue, in an opposite direction from the direction in which the barb faces, wherein each barb of the plurality of barbs have a configuration comprising

i) a barb cut depth which is a distance of a perpendicular line from the outer surface of the elongated body to the location within the elongated body where the cut terminates, the line extending toward the longitudinal axis, the suture having a ratio of the barb cut depth to the body diameter ranging from about 0.05 to about 0.6;

and

ii) a barb cut length which is a distance between the location on the surface of the elongated body and the location within the elongated body that is closest to the longitudinal axis of the elongated body, the suture having a ratio of the barb cut length to the body diameter ranging from about 0.2 to about 2;

wherein the plurality of barbs have a configuration comprising varying barb sizes.