System and method of directional sensor calibration

• US 9,250,100 B2
• Filed: 12/16/2014
• Issued: 02/02/2016
• Est. Priority Date: 12/18/2013
• Status: Active Grant

• Current Assignee: Bench Tree Group LLC
• Original Assignee: Bench Tree Group LLC
• Inventors: Wu, Jian-Qun, Ang, James-Christian F., Roitberg, Lee Jacobo Jose
• Primary Examiner(s): Le, John H
• Application Number:
  US14/572,569
• Publication Number:
  US 20150168176A1
• Time in Patent Office: 413 Days
• Field of Search: 702/92, 702/93, 702/94, 702/104, 702/141, 702/150, 702/151, 333/21, 333/56, 73/13.8, 73/17.5, 340/870.01
• US Class Current: 1/1
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: G01C 17/38 Testing, calibrating, or compensating of compasses
• CPC Class Codes: G01C 25/005 initial alignment, calibration or starting-up of inertial devices
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence

Abstract

An improved total field calibration system and method is disclosed for reducing the rotational misalignment between magnetic and gravity sensors in a directional sensing system. The effect of variation of surface components of the Earth'"'"'s magnetic field during the calibration process on magnetometer misalignment may be completely eliminated by requiring the magnetic dip derived from the sensing system to match that of the Earth'"'"'s field obtained from a reference source. The calibration process can be performed without monitoring the declination change during the calibration process. Directional sensing systems can be calibrated accurately during a period when the Earth'"'"'s magnetic field changes rapidly.

Claims

1. A method of calibrating a tri-axial directional sensor comprising accelerometers and magnetometers at a temperature by a computer system, the directional sensor having an X-axis, a Y-axis and a Z-axis, the method comprising:

measuring data indicative of Earth'"'"'s magnetic and gravity fields with said directional sensor in at least 9 sensor orientations which include orientations obtained by rotating the directional sensor about the Z axis;

receiving the data by the computer system;

obtaining, by the computer system, reference field values of magnitude and dip of Earth'"'"'s magnetic field from at least one source independent of said directional sensor corresponding to said orientations;

calibrating the tri-axial directional sensor by the computer system;

determining and applying scale factors, biases, and orthogonal misalignments for said accelerometers so that magnitudes of the measured gravity substantially equal to a constant for all of said orientations;

determining and applying scale factors, biases, and orthogonal misalignments for said magnetometers so that magnitude of the measured magnetic field is substantially equal to said reference value at each of said orientations;

determining and applying the misalignments between said accelerometers and the Z axis of said directional sensor so that gravity components along the Z axis for z rotations are substantially constant;

determining and applying the misalignment around said Z axis between an x axis of said accelerometers and the X axis of said directional sensor; and

determining and applying rotational misalignments between said magnetometers and said accelerometers so that measured magnetic dip angles are substantially equal to said reference values.

2. The method of claim 1 further comprising setting the X axis of said directional sensor to be in a plane of said Z axis and said x-axis of said accelerometers.

3. The method of claim 1 further comprising using a method of least squares to determine the scale factors, biases, and orthogonal misalignments for said accelerometers.

4. The method of claim 1 further comprising using a method of least squares to determine the scale factors, biases, and orthogonal misalignments for said magnetometers.

5. The method of claim 1 further comprising using a brute force search method to determine the rotational misalignments between said accelerometers and the magnetometers.

6. The method of claim 1 further comprising using a method of least squares to determine the rotational misalignments between said accelerometers and the magnetometers.

7. A method of calibrating a tri-axial directional sensor comprising accelerometers and magnetometers at a temperature by a computer system, the directional sensor having an X-axis, a Y-axis and a Z-axis, the method comprising:

measuring data indicative of Earth'"'"'s magnetic and gravity fields with said directional sensor in at least 9 sensor orientations which include orientations obtained by rotating the directional sensor about the Z axis;

receiving the data by the computer system;

obtaining, by the computer system, at least one reference field value of magnitude and dip drift of Earth'"'"'s magnetic field from at least one source independent of said directional sensor corresponding to said orientations;

calibrating the tri-axial directional sensor by the computer system;

determining and applying scale factors, biases, and orthogonal misalignments for said accelerometers so that magnitudes of the measured gravity substantially equal to a constant for said orientations;

determining and applying scale factors, biases, and orthogonal misalignments for said magnetometers so that magnitude of measured magnetic field is substantially equal to said reference value at each of said orientations;

determining and applying misalignments between said accelerometers and the Z axis of said directional sensor so that gravity components along the Z axis for z rotations are substantially constant;

determining and applying rotational misalignment around said Z axis between an x axis of said accelerometers and the X axis of said directional sensor; and

determining and applying rotational misalignments between said magnetometers and said accelerometers so that measured magnetic dip drifts are substantially equal to said reference values.

8. The method of claim 7 further comprising setting the X axis of said directional sensor to be in a plane of said Z axis and x-axis of the accelerometer.

9. The method of claim 7 further comprising using a method of least squares to determine the scale factors, biases, and orthogonal misalignments for said accelerometers.

10. The method of claim 7 further comprising using a method of least squares to determine the scale factors, biases, and orthogonal misalignments for said magnetometers.

11. The method of claim 7 further comprising using a brute force search method to determine the rotational misalignments between said accelerometers and said magnetometers.

12. The method of claim 7 further comprising using a method of least squares to determine the rotational misalignments between said accelerometers and said magnetometers.

13. A method of calibrating a directional sensor comprising accelerometers and magnetometers at a temperature by a computer system, the directional sensor having an X-axis, a Y-axis and a Z-axis, the method comprising:

measuring data indicative of Earth'"'"'s magnetic and gravity fields with said directional sensor in at least 9 sensor orientations which include orientations obtained by rotating the directional sensor about said Z axis;

receiving the data by the computer system;

obtaining, by the computer system, at least one reference field value of magnitude of Earth'"'"'s magnetic field from at least one source independent of said directional sensor corresponding to said orientations;

calibrating said directional sensor by the computer system;

determining and applying scale factors, biases, and orthogonal misalignments for said accelerometers so that magnitudes of measured gravity are substantially equal to a constant for said orientations;

determining and applying scale factors, biases, and orthogonal misalignments for said magnetometers so that magnitude of measured magnetic field is substantially equal to said reference value at each of said orientation;

determining and applying misalignments between said accelerometers and the Z axis of said directional sensor so that gravity components along the Z axis for z rotations are substantially constant;

determining and applying rotational misalignment around said Z axis between an x axis of said accelerometers and the X axis of said directional sensor; and

calibrating the tri-axial directional sensor by determining and applying rotational misalignments between said magnetometers and said accelerometers so that measured magnetic dip angles are substantially constant for said orientations.

14. The method of claim 13 further comprising setting the X axis of said directional sensor to be in a plane of said Z axis and the x-axis of said x accelerometer.

15. The method of claim 13 further comprising using a method of least squares to determine the scale factors, biases, and orthogonal misalignments for said accelerometers.

16. The method of claim 13 further comprising using a method of least squares to determine the scale factors, biases, and orthogonal misalignments for said magnetometers.

17. The method of claim 13 further comprising using a brute force search method to determine the rotational misalignments between said accelerometers and said magnetometers.

18. The method of claim 13 further comprising using a method of least squares to determine the rotational misalignments between said accelerometers and said magnetometers.

19. A method of calibrating a tri-axial directional sensor comprising orthonormal accelerometers and orthonormal magnetometers by a computer system, comprising:

measuring data indicative of Earth'"'"'s magnetic and gravity fields with said directional sensor in at least 3 sensor orientations;

receiving the data by the computer system;

obtaining, by the computer system, at least one reference field value of dip of Earth'"'"'s magnetic field from at least one source independent of said directional sensor corresponding to said orientations; and

calibrating the tri-axial directional sensor by the computer system determining and applying rotational misalignments between said magnetometers and said accelerometers using the data so that measured magnetic dip angles are substantially equal to said reference values for said orientations.

20. The method of claim 19 further comprising using a method of least squares to determine the rotational misalignments between said accelerometers and said magnetometers.