Magnetic element for wireless power transmission and method for manufacturing same
First Claim
1. A magnetic element for wireless power transmission, which generates an induced electromotive force, comprising:
- a conductor portion through which an alternating current flows; and
a magnetic part arranged in parallel to the conductor portion,wherein the magnetic part includes a resin in which magnetic particles are dispersed, and the conductor portion is at least partially bonded and integrated with the magnetic part, while being electrically insulated therefrom, by the resin, andwherein the magnetic particles are either spherical particles or flat particles,when the magnetic particles are spherical particles, the spherical magnetic particles with a mean grain diameter of 1 μ
m to 300 μ
m are mixed into the resin for an amount of 50 Vol % to 90 Vol % with respect to the resin, andwhen the magnetic particles are flat particles, the flat magnetic particles with a grain diameter of not more than 50 μ
m and with an aspect ratio of 10 or higher are mixed into the resin for an amount of 20 Vol % to 70 Vol % with respect to the resin.
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Accused Products
Abstract
The purpose of the present invention is to provide: a magnetic element for wireless power transmission, which is capable of feeding power with high power transmission efficiency, while increasing the heat dissipation performance; and a method for manufacturing the magnetic element for wireless power transmission magnetic element for wireless power transmission have configurations that respectively comprise planar coils through which an alternating current passes and magnetic parts which are arranged in parallel in the intervals between the copper wires of the planar coils when viewed in cross section. The magnetic parts comprise an epoxy resin in which iron-based amorphous particles FINEMET® serving as magnetic particles are dispersed, and the magnetic parts are integrated with the planar coils by being bonded to the planar coils in an electrically insulated state by means of the epoxy resin.
22 Citations
7 Claims
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1. A magnetic element for wireless power transmission, which generates an induced electromotive force, comprising:
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a conductor portion through which an alternating current flows; and a magnetic part arranged in parallel to the conductor portion, wherein the magnetic part includes a resin in which magnetic particles are dispersed, and the conductor portion is at least partially bonded and integrated with the magnetic part, while being electrically insulated therefrom, by the resin, and wherein the magnetic particles are either spherical particles or flat particles, when the magnetic particles are spherical particles, the spherical magnetic particles with a mean grain diameter of 1 μ
m to 300 μ
m are mixed into the resin for an amount of 50 Vol % to 90 Vol % with respect to the resin, andwhen the magnetic particles are flat particles, the flat magnetic particles with a grain diameter of not more than 50 μ
m and with an aspect ratio of 10 or higher are mixed into the resin for an amount of 20 Vol % to 70 Vol % with respect to the resin. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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Specification