Multilayer helical wave filter for medical therapeutic or diagnostic applications

• US 9,254,377 B2
• Filed: 07/30/2012
• Issued: 02/09/2016
• Est. Priority Date: 08/02/2010
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Kondabatni, Kishore Kumar, Dabney, Warren S., Johnson, Robert Shawn, Stevenson, Robert A., Frysz, Christine A.
• Primary Examiner(s): Patel, Niketa
• Assistant Examiner(s): Hankins, Lindsey G
• Application Number:
  US13/562,169
• Publication Number:
  US 20120296190A1
• Time in Patent Office: 1,289 Days
• Field of Search: 607/116, 607/119, 607/122
• US Class Current: 1/1
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: H01F 17/02 without magnetic core
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters

Abstract

A multilayer helical wave filter having a primary resonance at a selected RF diagnostic or therapeutic frequency or frequency range, includes an elongated conductor forming at least a portion of an implantable medical lead. The elongated conductor includes a first helically wound segment having at least one planar surface, a first end and a second end, which forms a first inductive component, and a second helically wound segment having at least one planar surface, a first end and a second end, which forms a second inductive element. The first and second helically wound segments are wound in the same longitudinal direction and share a common longitudinal axis. Planar surfaces of the helically wound segments face one another, and a dielectric material is disposed between the facing planar surfaces of the helically wound segments and between adjacent coils of the helically wound segments, thereby forming a capacitance.

Claims

1. A resonant multilayer helical wave filter, comprising:

a) an electrical conductor, comprising;

i) a first helically wound inductor segment of the electrical conductor, wherein the first inductor segment is characterized as having been formed from the electrical conductor comprising at least one first planar surface having been wound along a first length from a proximal end of the first inductor segment to a spaced apart distal end thereof;

ii) a second helically wound inductor segment of the electrical conductor, wherein the second inductor segment is characterized as having been formed from the electrical conductor comprising at least one second planar surface having been wound along a second length from a distal end of the second inductor segment to a spaced apart proximal end thereof; and

iii) a return segment of the electrical conductor electrically and physically connecting from the distal end of the first helically wound inductor segment to the proximal end of the second helically wound inductor segment;

b) a dielectric material contacting at least the first and second helically wound inductor segments and the return segment,

c) wherein the first and second helically wound inductor segments are wound in the same longitudinal direction and the first and second planar surfaces are substantially aligned facing each other in either a co-axial or co-radial relationship along their respective first and second lengths to thereby provide a bandstop filter inductance and a bandstop filter capacitance comprising a parasitic capacitance formed between the first and second planar surfaces that is sufficient to attenuate a first MRI RF pulsed frequency at or near a first RF resonant center frequency or range of frequencies.

2. The resonant multilayer helical wave filter of claim 1, wherein the first and second helically wound inductor segments are substantially aligned in the co-axial relationship with the second helically wound inductor segment being disposed inside the first helically wound inductor segment.

3. The resonant multilayer helical wave filter of claim 1, wherein a first width of the first planar surface perpendicular to the first length is significantly less than the first length and a second width of the second planar surface perpendicular to the second length is significantly less than the second length.

4. The resonant multilayer helical wave filter of claim 1, wherein the first RF resonant frequency comprises 64 MHz or 128 MHz.

5. The resonant multilayer helical wave filter of claim 1, wherein the substantially aligned first and second helically wound inductor segments comprise a first pitch extending part-way along their respective first and second lengths and a second, different pitch extending the remainder of their respective lengths, and wherein the first pitch attenuates a first MRI RF pulsed frequency at or near a first RF resonant center frequency or range of frequencies and the second pitch attenuates a second MRI RF pulsed frequency at or near a second RF resonant center frequency or range of frequencies, and wherein the first and second RF resonant center frequencies comprise substantially different frequencies.

6. The resonant multilayer helical wave filter of claim 1, wherein the first helically wound inductor segment, the return segment, and the second helically wound inductor segment provide a hollow center lumen.

7. The resonant multilayer helical wave filter of claim 6, including a valve disposed within the hollow center lumen.

8. The resonant multilayer helical wave filter of claim 1, wherein the electrical conductor comprises a rectangular or square cross-sectional configuration.

9. The resonant multilayer helical wave filter of claim 1, wherein the substantially aligned first and second helically wound inductor segments and the return segment contacted with the dielectric material are supported on a mandrel and wherein a first electrically conductive end cap is disposed on the mandrel electrically connected to the electrical conductor at or near the proximal end of the first helically wound inductor segment and a second electrically conductive end cap is disposed on the mandrel electrically connected to the electrical conductor at or near the distal end of the second helically wound inductor segment.

10. The resonant multilayer helical wave filter of claim 1, wherein the return segment is disposed co-axially outside the first and second helically wound inductor segments.

11. The resonant multilayer helical wave filter of claim 1, wherein the respective first and second lengths of the first and second helically wound inductor segments are disposed along a common length, and wherein the return segment is wound in the opposite longitudinal direction and rotation and along the common length with respect to the first and second helically wound inductor segments.

12. The resonant multilayer helical wave filter of claim 1, wherein the return segment is a helically wound return segment wound in an opposite longitudinal direction and rotation with respect to the first and second helically wound inductor segments.

13. The resonant multilayer helical wave filter of claim 1, wherein a distal end of the second helically wound inductor segment is electrically connectable to an electrode contactable to biological tissue.

14. The resonant multilayer helical wave filter of claim 1, wherein where the facing first and second planar surfaces provide the bandstop filter capacitance, the substantially aligned first and second helically wound inductor segments are either co-axial with the second helically wound inductor segment being disposed within the first helically wound inductor segment or the substantially aligned first and second helically wound inductor segments are co-radial with the first helically wound inductor segment being more proximal along the common length of the wave filter defined between each of the proximal and distal ends of the respective first and second inductor segments than the second helically wound inductor segment at any one location of the facing first and second planar surfaces.

15. A resonant multilayer helical wave filter, comprising:

a) an electrical conductor, comprising;

i) a first helically wound inductor segment characterized as having been formed from the electrical conductor comprising at least one first planar surface having been wound from a first node to a spaced apart second node of the first inductor segment;

ii) a second helically wound inductor segment characterized as having been formed from the electrical conductor comprising at least one second planar surface having been wound from a third node to a spaced apart fourth node of the second inductor segment; and

iii) a return segment of the electrical conductor electrically and physically connecting from the second node of the first helically wound inductor segment to the third node of the second helically wound inductor segment; and

b) a dielectric material contacting at least the first and second helically wound inductor segments and the return segment of the electrical conductor,

c) wherein the first and second helically wound inductor segments are wound in the same longitudinal direction along a common length defined between the first and second nodes and between the third and fourth nodes so that the first and second planar surfaces are substantially aligned facing each other in either a co-axial or co-radial relationship along the common length to thereby provide a bandstop filter inductance and a bandstop filter capacitance comprising a parasitic capacitance formed between the first and second facing planar surfaces that is sufficient to attenuate a first MRI RF pulsed frequency at or near a first RF resonant center frequency or range of frequencies.

16. The resonant multilayer helical wave filter of claim 15, wherein the co-axially aligned first and second helically wound inductor segments have the second inductor segment being disposed within the first inductor segment or the co-axially aligned first and second helically wound inductor segments have the first inductor segment being more proximal along the common length of the wave filter than the second inductor segment at any one location of the facing first and second planar surfaces.

17. The resonant multilayer helical wave filter of claim 15, wherein the first RF resonant center frequency comprises 64 MHz or 128 MHz.

18. The resonant multilayer helical wave filter of claim 15, wherein the substantially aligned first and second helically wound inductor segments comprise a varying pitch attenuating, respectively, a first MRI RF pulsed frequency at or near a first RF resonant center frequency or range of frequencies and a second MRI RF pulsed frequency at or near a second RF resonant center frequency or range of frequencies, and wherein the first and second RF resonant center frequencies comprise substantially different frequencies.

19. The resonant multilayer helical wave filter of claim 15, wherein the electrical conductor comprises a rectangular, or square cross-sectional configuration.

20. The resonant multilayer helical wave filter of claim 15, wherein the substantially aligned first and second helically wound inductor segments and the return segment are supported on a mandrel and wherein a first electrically conductive end cap is disposed on the mandrel electrically connected to the electrical conductor at or near the first node and a second electrically conductive end cap is disposed on the mandrel electrically connected to the electrical conductor at or near the fourth node.

21. The resonant multilayer helical wave filter of claim 15, wherein the return segment is disposed co-axially outside the first and second helically wound inductor segments.

22. The resonant multilayer helical wave filter of claim 15, wherein first and second widths of the first and second planar surfaces perpendicular to the common length are significantly less than the common length.

23. A resonant multiconductor and multilayer helical wave filter, comprising:

a) a first electrical conductor, comprising;

i) a first helically wound inductor segment characterized as having been formed from the first electrical conductor comprising at least one first planar surface having been wound from a first node to a spaced apart second node of the first inductor segment;

ii) a second helically wound inductor segment characterized as having been formed from the first electrical conductor comprising at least one second planar surface having been wound from a third node to a spaced apart fourth node of the second inductor segment; and

iii) a first return segment of the first electrical conductor electrically and physically connecting from the second node of the first helically wound inductor segment to the third node of the second helically wound inductor segment;

b) a first dielectric material contacting at least the first and second helically wound inductor segments and the return segment,

c) wherein the first and second helically wound inductor segments are wound in the same longitudinal direction along a first common length defined between the first and second nodes and between the third and fourth nodes with the first and second planar surfaces being substantially aligned facing each other in either a co-axial or co-radial relationship along their respective first and second helical winds; and

d) a second electrical conductor, comprising;

i) a third helically wound inductor segment characterized as having been formed from the second electrical conductor comprising at least one third planar surface having been wound from a fifth node to a sixth node of the third inductor segment;

ii) a fourth helically wound inductor segment characterized as having been formed from the second electrical conductor comprising at least one fourth planar surface having been wound from a seventh node to an eighth node of the fourth inductor segment; and

iii) a second return segment of the second electrical conductor electrically and physically connecting from the sixth node of the third inductor segment to the seventh node of the fourth inductor segment; and

e) a second dielectric material contacting the third and fourth helically wound inductor segments and the second return segment,

f) wherein the substantially aligned first and second helically wound inductor segments are wound in the same longitudinal direction along a first common length defined between the first and second nodes and between the third and fourth nodes to thereby provide a first bandstop filter inductance and a first bandstop filter capacitance comprising a first parasitic capacitance formed between the first and second facing planar surfaces that is sufficient to attenuate a first MRI RF pulsed frequency at or near a first RF resonant center frequency or range of frequencies, and

g) wherein the substantially aligned third and fourth helically wound inductor segments are wound in the same longitudinal direction along a second common length is defined between the fifth and sixth nodes and between the seventh and eighth nodes to thereby provide a second bandstop filter inductance and a second bandstop filter capacitance comprising a second parasitic capacitance formed between the third and fourth facing planar surfaces that is sufficient to attenuate a second MRI RF pulsed frequency at or near a second RF resonant center frequency or range of frequencies, and wherein the first and second RF resonant center frequencies comprise substantially different frequencies.

24. The resonant multiconductor and multilayer helical wave filter of claim 23, wherein the first and second electrical conductors are adjacently disposed.

25. The resonant multiconductor and multilayer helical wave filter of claim 23, including a third electrical conductor, comprising:

a) a fifth helically wound inductor segment characterized as having been formed from the third electrical conductor comprising at least one fifth planar surface having been wound from a ninth node to a spaced apart tenth node of the fifth inductor segment;

b) a sixth helically wound inductor segment characterized as having been formed from the third electrical conductor comprising at least one sixth planar surface having been wound from an eleventh node to a twelfth node of the sixth inductor segment; and

c) a return segment of the third electrical conductor electrically and physically connecting from the tenth node of the fifth helically wound inductor segment to the eleventh node of the sixth helically wound inductor segment,

d) wherein the fifth and sixth helically wound inductor segments are wound in the same longitudinal direction along a third common length defined between the ninth and tenth nodes and the between eleventh and twelfth nodes so that the fifth and sixth planar surfaces are substantially aligned facing each other in either a co-axial or co-radial relationship along their respective fifth and sixth helical winds to thereby provide a third bandstop filter inductance and a third bandstop filter capacitance comprising a third parasitic capacitance formed between the fifth and sixth facing planar surfaces that is sufficient to attenuate a third MRI RF pulsed frequency at or near a third RF resonant center frequency or range of frequencies, and wherein the third RF resonant center frequency is substantially different than the first and second RF resonant center frequencies.

26. The resonant multilayer helical wave filter of claim 25, wherein the first return segment is disposed co-axially outside the first and second helically wound inductor segments, the second return segment is disposed co-axially outside the third and fourth helically wound inductor segments, and the third return segment is disposed co-axially outside the fifth and sixth helically wound inductor segments.

27. The resonant multilayer helical wave filter of claim 25 wherein the first, second, and third electrical conductors are substantially disposed along a common length.

28. The resonant multiconductor and multilayer helical wave filter of claim 25, wherein fifth and sixth widths of the fifth and sixth planar surfaces perpendicular to the third common length are significantly less than the third common length.

29. The resonant multilayer helical wave filter of claim 23 wherein the first and second return segments comprise respective first and second helically wound return segments wound in an opposite longitudinal direction and rotation as compared to the first and second helically wound inductor segments, and the third and fourth helically wound inductor segments, respectively.

30. The resonant multilayer helical wave filter of claim 23 wherein the first and second common lengths of the first and second wave filters provide the first, third, fifth and seventh nodes being substantially adjacently disposed and the second, fourth, sixth and eighth nodes being substantially adjacently disposed.

31. The resonant multiconductor and multilayer helical wave filter of claim 23, wherein first and second widths of the first and second planar surfaces perpendicular to the first common length are significantly less than the first common length, and wherein third and fourth widths of the third and fourth planar surfaces perpendicular to the second common length are significantly less than the second common length.