Strength member system for fiber optic cable

• US 9,256,043 B2
• Filed: 03/20/2012
• Issued: 02/09/2016
• Est. Priority Date: 02/03/2012
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Cable Systems LLC (Corning Incorporated)
• Inventors: Haymore, Daniel P.
• Primary Examiner(s): Kianni, Kaveh C
• Assistant Examiner(s): LAM, HUNG Q
• Application Number:
  US13/425,007
• Publication Number:
  US 20130202262A1
• Time in Patent Office: 1,421 Days
• Field of Search: 385/100, 385/102, 385105-107, 385/109, 385110-111
• US Class Current: 1/1
• CPC Class Codes: G02B 6/4413 Helical structure
• CPC Class Codes: G02B 6/4429 Means specially adapted for strengthening or protecting the cables
• CPC Class Codes: G02B 6/443 Protective covering
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence

Abstract

A fiber optic cable includes a strength member, a layer of polyethylene contacting the exterior of the strength member, and a yarn wound around the strength member. The yarn is between the strength member and the layer of polyethylene.

Claims

1. A fiber optic cable, comprising:

a central strength member coaxially located within the fiber optic cable;

a layer of polyethylene contacting the exterior of the strength member;

a water-swellable yarn wound around the strength member, between the strength member and the layer of polyethylene; and

buffer tubes supporting optical fibers,

wherein the layer of polyethylene is an overcoat completely surrounding both the central strength member and the yarn in the circumferential direction such that together the central strength member and the overcoat form a guide over which the buffer tubes are stranded.

2. The fiber optic cable of claim 1, wherein strength member is a glass-reinforced plastic rod having a longitudinal axis extending in parallel or co-linearly with a longitudinal axis of the fiber optic cable.

3. The fiber optic cable of claim 2, wherein the yarn is helically wound around the strength member.

4. The fiber optic cable of claim 1, wherein the water-swellable yarn comprises a super-absorbing polymer.

5. The fiber optic cable of claim 1, wherein the yarn between the strength member and the layer of polyethylene consists of a single piece of yarn that is helically wound.

6. A method of manufacturing a fiber optic cable, comprising steps of:

winding a water-swellable yarn around a strength member;

coating the strength member with a layer of polyethylene contacting the exterior of the strength member, wherein the yarn is between the strength member and the layer of polyethylene and the layer of polyethylene is an overcoat completely surrounding both the central strength member and the yarn in the circumferential direction; and

stranding buffer tubes, which are supporting optical fibers, around a guide formed by the overcoat, the yarn, and the central strength member.

7. The method of claim 6, wherein the step of winding further comprises helically winding the yarn around the strength member.

8. The method of claim 7, wherein strength member is a glass-reinforced plastic rod having a longitudinal axis extending in parallel or co-linearly with a longitudinal axis of the fiber optic cable.

9. The method of claim 6, wherein the water-swellable yarn comprises a super-absorbing polymer.

10. The method of claim 6, wherein the strength member is a central strength member coaxially located within the fiber optic cable.

11. The method of claim 6, wherein the yarn between the strength member and the layer of polyethylene consists of a single piece of yarn that is helically wound.

12. The method of claim 6, wherein the step of winding further comprises counter-helically winding separate pieces of the yarn around the strength member such that the pieces form a crisscross pattern with respect to one another around the strength member.

13. A fiber optic cable, comprising:

a guide, comprising;

a glass-reinforced plastic rod having a longitudinal axis extending in parallel or co-linearly with a longitudinal axis of the fiber optic cable,

a first water-swellable yarn helically wound around the rod; and

a polymer overcoat overlaying and completely surrounding both the first yarn and the rod in the circumferential direction;

a second water-swellable yarn helically wound around the exterior of the guide;

buffer tubes stranded around the guide and overlaying the second yarn, wherein the buffer tubes support optical fibers; and

a polymer jacket overlaying the buffer tubes.

14. The fiber optic cable of claim 13, wherein the polymer of the jacket and the polymer of the overcoat are the same material.

15. The fiber optic cable of claim 14, wherein the polymer of the jacket and the overcoat is polyethylene.