Structure for front foot portion of upper of shoe

• US 9,259,054 B2
• Filed: 09/14/2012
• Issued: 02/16/2016
• Est. Priority Date: 04/16/2010
• Status: Active Grant

• Current Assignee: ASICS Corporation
• Original Assignee: ASICS Corporation
• Inventors: Nishiwaki, Tsuyoshi, Moriyasu, Kenta, Yano, Seiji, Furuishi, Rena, Matsuo, Kouki
• Primary Examiner(s): Ostrup, Clinton T
• Assistant Examiner(s): Carter, Cameron A
• Application Number:
  US13/620,327
• Publication Number:
  US 20130008053A1
• Time in Patent Office: 1,250 Days
• Field of Search: 36/83, 361/02, 36/501, 36/3.A, 36/45
• US Class Current: 1/1
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/0255 assembled by gluing or thermo bonding
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 23/081 Toe stiffeners

Abstract

A low rigidity region being more stretchable and bendable than a high rigidity region, includes a main portion, and a medial first flexible portion and a lateral first flexible portion extending from the main portion in the medial and lateral directions. The main portion covers a portion of the area from the shaft of the first proximal phalanx to the shaft of the second proximal phalanx, the medial first flexible portion covers a portion of the area from the shaft of the first proximal phalanx to the head of the first metatarsal bone, and the lateral first flexible portion extends to the lateral side of the foot from the main portion. When pushing off the foot onto the medial/lateral side in a diagonally forward direction, the upper bends along the diagonal bend lines. Therefore, the diagonal portions and the main portion serve as the bend lines.

Claims

1. A structure for a front foot portion of an upper of a shoe comprising:

soles adapted to support a foot sole; and

the upper adapted to cover an instep, wherein;

the front foot portion of the upper includes a low rigidity region and a high rigidity region that has a rigidity higher than a rigidity of the low rigidity region;

the low rigidity region is formed by a first member that forms the upper, the first member including at least one of a mesh fabric, a knitted fabric, a woven fabric, a non-woven fabric, a synthetic leather, and a natural leather;

the high rigidity region is formed by the first member and a second member that is layered on a surface of the first member and is less stretchable than the first member; and

the low rigidity region is adapted to cover a portion of tips of toes of a foot, and is more stretchable and bendable than the high rigidity region, the low rigidity region comprising;

a main portion extending in a front-back direction of the foot and in a transverse direction perpendicular to the front-back direction in a middle between a medial side and a lateral side of the front foot portion, and adapted to include a portion of an area from a shaft of a first proximal phalanx to a shaft of a second proximal phalanx;

a medial first flexible portion adapted to cover a portion of an area from the shaft of the first proximal phalanx to a head of a first metatarsal bone, extending toward the medial side of the foot from the main portion in the transverse direction or in a diagonally posterior direction, and being continuous with the main portion;

a lateral first flexible portion adapted to cover a portion of an area from a shaft to a base of a third proximal phalanx or a fourth proximal phalanx, extending toward the lateral side of the foot from the main portion in the transverse direction or in a diagonally posterior direction, and being continuous with the main portion; and

at least one diagonal portion arranged anterior to the first flexible portions in the front-back direction of the foot and, extending from the main portion in a diagonally anterior direction toward the lateral side or in a diagonally anterior direction toward the medial side, and being continuous with the main portion, wherein;

the medial first flexible portion and the lateral first flexible portion are arranged along a virtual straight line extending across the main portion in the transverse direction or along a virtual forwardly-protruding curved line extending across the main portion; and

the high rigidity region is adapted to cover another portion of the tips of the toes around the main portion, and is less stretchable and bendable than the low rigidity region, the high rigidity region comprising;

a peripheral portion continuous with the soles, and adapted to cover a periphery around the tips of the toes on the medial side of the foot, on the lateral side of the foot, and in a tip of the foot;

a medial posterior reinforcement portion being in contact with a posterior edge of the medial first flexible portion, being continuous with the peripheral portion, and adapted to cover a portion of the head of the first metatarsal bone;

a medial anterior reinforcement portion being in contact with an anterior edge of the medial first flexible portion, being continuous with the peripheral portion, extending from the peripheral portion toward the main portion, and adapted to cover a portion of the shaft of the first proximal phalanx;

a lateral posterior reinforcement portion being in contact with a posterior edge of the lateral first flexible portion, and being continuous with the peripheral portion;

a lateral anterior reinforcement portion being in contact with an anterior edge of the lateral first flexible portion, being continuous with the peripheral portion, and extending from the peripheral portion toward the main portion;

a portion provided on an anterior edge and a posterior edge of the diagonal portion and in contact with the anterior edge and the posterior edge of the diagonal portion;

the medial first flexible portion is sandwiched between the medial posterior reinforcement portion and the medial anterior reinforcement portion in the front-back direction of the foot; and

the lateral first flexible portion is sandwiched between the lateral posterior reinforcement portion and the lateral anterior reinforcement portion in the front-back direction of the foot.

2. A structure according to claim 1, wherein:

the medial first flexible portion is adapted to extend to a position more on the medial side than a ridgeline of a big toe; and

the diagonal portion is in contact with an anterior edge of the medial anterior reinforcement portion, and is adapted to extend to a position more on the medial side than the ridgeline of the big toe in a diagonally forward direction on the medial side of the foot from the main portion in an area posterior to a first interphalangeal joint.

3. A structure according to claim 1, wherein:

the medial first flexible portion is adapted to extend to a position more on the medial side than a ridgeline of a big toe; and

the diagonal portion is adapted to extend from the main portion in a diagonally forward direction on the lateral side of the foot into an area of a distal phalanx of a second toe or a distal phalanx of a third toe or an area between the distal phalanges of the second toe and the third toe, in an area anterior to the lateral first flexible portion.

4. A structure according to claim 1, wherein:

the at least one diagonal portion is provided on the medial side and on the lateral side;

the diagonal portion on the medial side is in contact with an anterior edge of the medial anterior reinforcement portion, and is adapted to extend from the main portion in a diagonally forward direction on the medial side of the foot to a position more on the medial side than a ridgeline of a big toe, in an area posterior to a first interphalangeal joint;

the diagonal portion on the lateral side is adapted to extend from the main portion in a diagonally forward direction on the lateral side of the foot into an area of a distal phalanx of a second toe or a distal phalanx of a third toe or an area between the distal phalanges and of the second toe and the third toe, in an area anterior to the lateral first flexible portion; and

an angle formed between a virtual line extending along a direction in which the diagonal portion on the lateral side extends and a virtual lateral line extending along the transverse direction is greater than an angle formed between a virtual line extending along a direction in which the diagonal portion on the medial side extends and the lateral line.

5. A structure according to claim 1, wherein:

a plurality of the at least one diagonal portions are provided on the lateral side;

one of the plurality of diagonal portions is in contact with an anterior edge of the lateral anterior reinforcement portion, and forms a lateral second flexible portion extending from the main portion in a diagonally forward direction on the lateral side of the foot;

another one of the plurality of diagonal portions forms a lateral third flexible portion adapted to extend from the main portion in a diagonally forward direction on the lateral side of the foot into an area of a distal phalanx of a second toe or a distal phalanx of a third toe or an area between the distal phalanges of the second toe and the third toe, in an area anterior to the lateral second flexible portion;

the lateral second flexible portion and the lateral third flexible portion are spaced apart from each other in the front-back direction with a portion of the high rigidity region interposed therebetween; and

an angle formed between a virtual line extending along a direction in which the lateral third flexible portion extends and a virtual lateral line extending along the transverse direction is greater than an angle formed between a virtual line extending along a direction in which the lateral second flexible portion extends and the lateral line.

6. A structure according to claim 5, wherein:

the at least one diagonal portion includes a diagonal portion provided on the medial side;

the diagonal portion on the medial side forms a medial second flexible portion being in contact with an anterior edge of the medial anterior reinforcement portion, and adapted to extend to a position more on the medial side than a ridgeline of a big toe in a diagonally forward direction on the medial side of the foot from the main portion in an area posterior to a first interphalangeal joint; and

the angle formed between the virtual line extending along the direction in which the lateral third flexible portion extends and the virtual lateral line extending along the transverse direction is greater than an angle formed between a virtual line extending along a direction in which the medial second flexible portion extends and the lateral line.

7. A structure according to claim 1, wherein:

a plurality of the at least one diagonal portions are provided on the medial side;

one of the plurality of diagonal portions forms a medial second flexible portion being in contact with an anterior edge of the medial anterior reinforcement portion, and adapted to extend from the main portion in a diagonally forward direction on the medial side of the foot to a position more on the medial side than a ridgeline of a big toe, in an area posterior to a first interphalangeal joint; and

another one of the plurality of diagonal portions forms a medial third flexible portion extending from the main portion in a diagonally forward direction on the medial side of the foot, in an area anterior to the medial second flexible portion.

8. A structure according to claim 1, wherein:

the main portion is adapted to extend in a forward direction or a diagonally forward direction from a head of a second metatarsal bone to the shaft of the second proximal phalanx.

9. A structure according to claim 1, wherein the upper includes a tongue covering the instep, and the main portion is continuous with the tongue, with a width of the main portion in the transverse direction decreasing gradually in a forward direction.

10. A structure according to claim 1, wherein:

the peripheral portion of the high rigidity region is adapted to cover a medial side surface of a big toe in an area more on the medial side than the medial first flexible portion; and

the peripheral portion of the high rigidity region is adapted to cover a lateral side surface of a little toe in an area more on the lateral side than the lateral first flexible portion.

11. A structure according to claim 1, wherein:

the lateral first flexible portion is adapted to extend from the main portion to a position more on the lateral side than a lateral edge of the third proximal phalanx.

12. A structure according to claim 1, wherein:

the medial and lateral first flexible portions have lengths in the transverse direction greater than widths thereof in the front-back direction.

13. A structure according to claim 1, wherein:

the second member includes a medial side edge portion adapted to cover a medial side surface of a big toe, a lateral side edge portion adapted to cover a lateral side surface of a little toe, and a plurality of protruding portions protruding from the medial side edge portion or the lateral side edge portion toward the main portion and being spaced apart from one another in the front-back direction; and

the second member defines a depressed portion forming the diagonal portion between the plurality of protruding portions.

14. A structure according to claim 13, wherein:

the second member includes a ridge portion extending from the medial and lateral side edge portions to the protruding portions; and

the ridge portion extends along an edge of the protruding portions.

15. A structure according to claim 13, wherein:

each of the protruding portions has a width in a width direction perpendicular to a direction in which the protruding portion extends, with the width of the protruding portion decreasing gradually toward the main portion; and

the depressed portion has a width in a width direction perpendicular to a direction in which the depressed portion extends, with the width of the depressed portion increasing gradually toward the main portion.

16. A structure according to claim 1, wherein:

the first member is formed by an air-permeable member that a plurality of through holes are provided with in the front-back and the transverse directions; and

the second member is formed by a synthetic resin having a plurality of through holes allowing passage of air therethrough.

17. A structure according to claim 1, wherein:

the flexible portions and the diagonal portion each have a width in a width direction perpendicular to a direction in which the flexible portion or the diagonal portion extends, with the width increasing gradually toward the main portion.

18. A structure according to claim 1, wherein:

the posterior edges of the medial and lateral first flexible portions each extend in a diagonally backward direction.

19. A structure according to claim 1, wherein:

the medial first flexible portion is adapted to extend to a position more on the medial side than a ridgeline of a big toe.

20. A method of using a shoe,

a structure for a front foot portion of an upper of the shoe comprising:

soles adapted to support a foot sole; and

the upper adapted to cover an instep, wherein;

the front foot portion of the upper includes a low rigidity region and a high rigidity region that has a rigidity higher than a rigidity of the low rigidity region;

the low rigidity region is formed by a first member that forms the upper, the first member including at least one of a mesh fabric, a knitted fabric, a woven fabric, a non-woven fabric, a synthetic leather, and a natural leather;

the high rigidity region is formed by the first member and a second member that is layered on a surface of the first member and is less stretchable than the first member; and

the low rigidity region is adapted to cover a portion of tips of toes of a foot, and is more stretchable and bendable than the high rigidity region, the low rigidity region comprising;

a main portion extending in a front-back direction of the foot and in a transverse direction perpendicular to the front-back direction in a middle between a medial side and a lateral side of the front foot portion, and adapted to include a portion of an area from a shaft of a first proximal phalanx to a shaft of a second proximal phalanx;

a medial first flexible portion adapted to cover a portion of an area from the shaft of the first proximal phalanx to a head of a first metatarsal bone, extending toward the medial side of the foot from the main portion in the transverse direction or in a diagonally posterior direction, and being continuous with the main portion;

a lateral first flexible portion adapted to cover a portion of an area from a shaft to a base of a third proximal phalanx or a fourth proximal phalanx, extending toward the lateral side of the foot from the main portion in the transverse direction or in a diagonally posterior direction, and being continuous with the main portion; and

at least one diagonal portion arranged anterior to the first flexible portions in the front-back direction of the foot and, extending from the main portion in a diagonally anterior direction toward the lateral side or in a diagonally anterior direction toward the medial side, and being continuous with the main portion, wherein;

the medial first flexible portion and the lateral first flexible portion are arranged along a virtual straight line extending across the main portion in the transverse direction or along a virtual forwardly-protruding curved line extending across the main portion; and

the high rigidity region is adapted to cover another portion of the tips of the toes around the main portion, and is less stretchable and bendable than the low rigidity region, the high rigidity region comprising;

a peripheral portion continuous with the soles, and adapted to cover a periphery around the tips of the toes on the medial side of the foot, on the lateral side of the foot, and in a tip of the foot;

a medial posterior reinforcement portion being in contact with a posterior edge of the medial first flexible portion, being continuous with the peripheral portion, and adapted to cover a portion of the head of the first metatarsal bone;

a medial anterior reinforcement portion being in contact with an anterior edge of the medial first flexible portion, being continuous with the peripheral portion, extending from the peripheral portion toward the main portion, and adapted to cover a portion of the shaft of the first proximal phalanx;

a lateral posterior reinforcement portion being in contact with a posterior edge of the lateral first flexible portion, and being continuous with the peripheral portion;

a lateral anterior reinforcement portion being in contact with an anterior edge of the lateral first flexible portion, being continuous with the peripheral portion, and extending from the peripheral portion toward the main portion;

a portion provided on an anterior edge and a posterior edge of the diagonal portion and in contact with the anterior edge and the posterior edge of the diagonal portion;

the medial first flexible portion is sandwiched between the medial posterior reinforcement portion and the medial anterior reinforcement portion in the front-back direction of the foot; and

the lateral first flexible portion is sandwiched between the lateral posterior reinforcement portion and the lateral anterior reinforcement portion in the front-back direction of the foot,

the method comprising;

providing the shoe; and

wearing the shoe, the wearing comprising;

adapting the main portion to include the portion of the area from the shaft of the first proximal phalanx to the shaft of the second proximal phalanx;

adapting the medial first flexible portion to cover the portion of the area from the shaft of the first proximal phalanx to the head of the first metatarsal bone;

adapting the lateral first flexible portion to cover the portion of the area from the shaft to the base of the third proximal phalanx or the fourth proximal phalanx;

adapting the medial posterior reinforcement portion to cover the portion of the head of the first metatarsal bone; and

adapting the medial anterior reinforcement portion to cover the portion of the shaft of the first proximal phalanx.