Mobile rig and method

• US 9,260,929 B2
• Filed: 06/21/2012
• Issued: 02/16/2016
• Est. Priority Date: 06/21/2012
• Status: Active Grant

• Current Assignee: Axis Energy Services LLC
• Original Assignee: Superior Energy Services-North America Services, Inc
• Inventors: Mark, Flusche
• Primary Examiner(s): Gay, Jennifer H
• Assistant Examiner(s): BUTCHER, CAROLINE N
• Application Number:
  US13/507,343
• Publication Number:
  US 20130341004A1
• Time in Patent Office: 1,335 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: B23P 11/00 Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for connecting sheet metal or metal tubes, rods or profiles B21D39/00; riveting B21J; soldering, unsoldering, welding B23K; hand tools for connecting wire or strip B25B25/00; connecting metal parts by adhesives F16B11/00
• CPC Class Codes: B62D 33/063 movable from one position into at least one other position, e.g. tiltable, pivotable about a vertical axis, displaceable from one side of the vehicle to the other
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts
• CPC Class Codes: E21B 19/00 Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
• CPC Class Codes: E21B 19/15 Racking of rods in horizontal position; Handling between horizontal and vertical position
• CPC Class Codes: E21B 19/155 Handling between horizontal and vertical position
• CPC Class Codes: E21B 19/16 Connecting or disconnecting pipe couplings or joints E21B19/20 takes precedence
• CPC Class Codes: E21B 19/165 Control or monitoring arrangements therefor
• CPC Class Codes: E21B 19/24 Guiding or centralising devices for drilling rods or pipes
• CPC Class Codes: E21B 3/022 Top drives
• CPC Class Codes: E21B 7/02 Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
• CPC Class Codes: E21B 7/026 having auxiliary platforms, e.g. for observation purposes
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A mobile rig for use in lowering a string comprising joints of a conduit into a well is provided with a rig transporter comprising a motorized unit, a mast assembly, a pivotal connection on the mast assembly with respect to the rig transporter. At least one hydraulic arm is pivotally mounted to the rig transporter and the mast assembly operable to move the mast to an upright position and for lowering the mast to a substantially horizontal position for transportation. In one embodiment, a top drive is mounted in the mast which is raised and lowered with the mast whereby the top drive is transported in the mast in the substantially horizontal position.

Claims

1. A mobile rig for lowering a string comprising joints of conduit into a well, the system comprising:

a rig transporter comprising a motorized unit;

a mast assembly;

a pivotal connection on said mast assembly, wherein said pivotal connection is positioned on an upper end of a first rail of a Y-base, wherein said Y-base is attached to a rear of said rig transporter, wherein said Y-base has a support plate positioned on an upper end of a rear most rail of said Y-base, and wherein said support plate only supports said mast assembly when said mast assembly is raised to an upright position;

at least one hydraulic arm pivotally mounted to said rig transporter and said mast assembly, wherein said at least one hydraulic arm is powered by said motorized unit and is operable for moving said mast assembly to said upright position and for lowering said mast assembly to a substantially horizontal position for transportation, said rig transporter having a height of less than or equal to 18 feet when said mast assembly is positioned in said substantially horizontal position for transportation; and

a hydraulically powered pipe tong for use in making up said joints of conduit secured to said mast assembly, said hydraulically powered pipe tong being mounted to said mast assembly so as to be raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position of said mast assembly for transportation while attached to said mast assembly, wherein said hydraulically powered pipe tong is powered by said motorized unit.

2. The mobile rig of claim 1, further comprising a top drive mounted to said mast assembly, wherein said top drive is raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position for transportation while attached to said mast assembly, wherein said top drive is powered by said motorized unit.

3. The mobile rig of claim 2, further comprising at least one fastener which secures said top drive at a selected axial position along said mast assembly during transportation and said mast assembly is clamped into said substantially horizontal position with a rig transporter support above a cab.

4. The mobile rig of claim 3, wherein said selected axial position at which said top drive is secured is at a rear portion with respect to said rig transporter.

5. The mobile rig of claim 2, further comprising drawworks mounted to said rig transporter and connected to a crown for said mast assembly, wherein said drawworks and said crown comprise pulleys, whereby said drawworks are operable for raising and lowering said top drive when said mast assembly is in said upright position, and wherein said crown extends in front of said rig transporter when said mast assembly is positioned in a substantially horizontal position for transportation.

6. The mobile rig of claim 5, wherein said crown further comprises a plurality of crown sheave wheels and said top drive connected to a top drive fixture comprising a plurality of travelling sheaves for connecting said top drive fixture to said crown, wherein said plurality of crown sheave wheels rotates about a first axis of rotation, wherein said plurality of traveling sheaves rotates about a second axis of rotation, wherein said first axis of rotation and said second axis of rotation are angularly oriented differently from each other, and wherein said first axis of rotation and said second axis of rotation are angularly oriented with respect to each other with an offset of less than ninety degrees.

7. The mobile rig of claim 1, wherein said mast assembly can accommodate a wellhead stack with a height of greater than 15 feet.

8. The mobile rig of claim 1, wherein said rig transporter has a height of less than or equal to 17 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

9. The mobile rig of claim 1, wherein said rig transporter has a height of less than or equal to 15 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

10. A mobile rig for lowering a string comprising joints of conduit into a well, the system comprising:

a rig transporter comprising a motorized unit;

a mast assembly;

a pivotal connection on said mast assembly with respect to said rig transporter, wherein said pivotal connection is positioned on an upper end of a first rail of a Y-base, wherein said Y-base is attached to a rear of said rig transporter, wherein said Y-base has a support plate positioned on an upper end of a rear most rail of said Y-base, and wherein said support plate only supports said mast assembly when said mast assembly is raised to an upright position;

at least one hydraulic arm pivotally mounted to said rig and said mast assembly, wherein said at least one hydraulic arm is powered by said motorized unit and is for moving said mast assembly to said upright position and for lowering said mast assembly to a substantially horizontal position for transportation; and

a top drive secured to said mast assembly, said top drive being mounted so as to be raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position of said mast assembly for transportation, wherein said top drive is powered by said motorized unit.

11. The mobile rig of claim 10, further comprising a power tong mounted to said mast, wherein said power tong is raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position for transportation, and wherein said power tong is powered by said motorized unit.

12. The mobile rig of claim 10, further comprising at least one fastener which secures said top drive at a selected axial position along said mast assembly during transportation, wherein said mast assembly is clamped into said substantially horizontal position using a rig transporter support above a cab.

13. The mobile rig of claim 12, wherein said selected axial position at which said top drive is secured is at a rear portion with respect to said rig transporter.

14. The mobile rig of claim 10, further comprising drawworks mounted to said rig transporter and a crown for said mast assembly, wherein said drawworks and said crown comprise pulleys, whereby said drawworks are operable for raising and lowering said top drive when said mast assembly is in said upright position, and wherein said crown extends in front of said rig transporter when said mast assembly is positioned in a substantially horizontal position for transportation.

15. The mobile rig of claim 10, wherein said mast assembly can accommodate a wellhead stack with a height of greater than 19 feet.

16. The mobile rig of claim 10, wherein said rig transporter has a height of less than or equal to 18 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

17. The mobile rig of claim 10, wherein said rig transporter has a height of less than or equal to 15 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

18. A mobile rig for lowering a string comprising joints of a conduit into a well, the system comprising:

a rig transporter comprising a motorized unit;

a mast assembly;

a pivotal connection on said mast assembly, wherein said pivotal connection is positioned on an upper end of a first rail of a Y-base, and wherein said Y-base is attached to a rear of said rig transporter, wherein said Y-base has a support plate positioned on an upper end of a rear most rail of said Y-base, and wherein said support plate only supports said mast assembly when said mast assembly is raised to an upright position; and

at least one hydraulic arm pivotally mounted to said rig transporter and said mast assembly, wherein said at least one hydraulic arm is powered by said motorized unit and is operable for moving said mast assembly to said upright position and for lowering said mast assembly to a substantially horizontal position for transportation, and wherein said rig transporter has a height of less than or equal to 20 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

19. The mobile rig of claim 18, further comprising a top drive mounted to said mast assembly, wherein said top drive is raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position for transportation, and wherein said top drive is powered by said motorized unit.

20. The mobile rig of claim 19, further comprising at least one fastener which secures said top drive at a selected axial position along said mast assembly during transportation, and wherein said mast assembly is clamped into said substantially horizontal position using a rig transporter support above a cab.

21. The mobile rig of claim 20, wherein said selected axial position at which said top drive is secured is at a rear portion with respect to said rig transporter.

22. The mobile rig of claim 18, further comprising drawworks mounted to said rig transporter and connected to a crown for said mast assembly, wherein said drawworks and said crown comprise pulleys, whereby said drawworks are operable for raising and lowering said top drive when said mast assembly is in said upright position, and wherein said crown extends in front of said rig transporter when said mast assembly is positioned in a substantially horizontal position for transportation.

23. The mobile rig of claim 18, further comprising a power tong mounted to said mast assembly, wherein said power tong is raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position for transportation, and wherein said power tong is powered by said motorized unit.

24. The mobile rig of claim 18, wherein said mast assembly can accommodate a wellhead stack with a height of greater than 15 feet.

25. The mobile rig of claim 18, wherein said rig transporter has a height of less than or equal to 17 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

26. The mobile rig of claim 18, wherein said rig transporter has a height of less than or equal to 15 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

27. A method for making a mobile rig for lowering a string comprising joints of conduit into a well, the system comprising:

providing a rig transporter comprising a motorized unit;

providing an elongate mast assembly;

providing a pivotal connection on said mast assembly with respect to said rig transporter, wherein said pivotal connection is positioned on an upper end of a first rail of a Y-base, wherein said Y-base is attached to a rear of said rig transporter, wherein said Y-base has a support plate positioned on an upper end of a rear most rail of said Y-base, and wherein said support plate only supports the mast assembly when the mast assembly is raised to an upright position;

pivotally mounting at least one hydraulic arm to said rig transporter and said elongate mast assembly, wherein said at least one hydraulic arm is operable for moving said elongate mast assembly to an upright position and for lowering said mast assembly to a substantially horizontal position for transportation, wherein said at least one hydraulic arm is powered by said motorized unit, and wherein when said mast assembly is in said upright position, the hydraulic actuators are angled toward a rear portion of said rig transporter, or when said mast assembly is lowered, said at least one hydraulic arm is angled toward a front portion of said rig transporter;

providing that said rig transporter has a height of less than or equal to 18 feet when said mast assembly in said substantially horizontal position for transportation; and

securing a top drive to said mast assembly, wherein said top drive is mounted so as to be raised with said mast assembly to said upright position and lowered with said mast assembly to said substantially horizontal position of said mast assembly for transportation, wherein said top drive is powered by said motorized unit.

28. The method of claim 27, further comprising providing that said mast assembly can accommodate a wellhead stack with a height of greater than 15 feet.

29. The method of claim 27, further comprising providing that said rig transporter has a height of less than or equal to 17 feet when said mast assembly is positioned in said substantially horizontal position for transportation.

30. The method of claim 27, further comprising providing that said rig transporter has a height of less than or equal to 15 feet when said mast assembly is positioned in said substantially horizontal position for transportation.