High brightness light emitting diode luminaire

• US 9,261,258 B2
• Filed: 02/06/2012
• Issued: 02/16/2016
• Est. Priority Date: 08/04/2009
• Status: Active Grant

• Current Assignee: Bruce Aerospace, Inc. (Transdigm Group Incorporated)
• Original Assignee: Bruce Aerospace, Inc. (Transdigm Group Incorporated)
• Inventors: Sears, Storm S.
• Primary Examiner(s): Patel, Nimeshkumar
• Assistant Examiner(s): Lee, Brenitra M
• Application Number:
  US13/366,520
• Publication Number:
  US 20120188761A1
• Time in Patent Office: 1,471 Days
• Field of Search: 362/231, 362/235
• US Class Current: 1/1
• CPC Class Codes: B60Q 3/43 General lighting
• CPC Class Codes: B64C 2027/8236 including pusher propellers
• CPC Class Codes: B64D 11/00 Passenger or crew accommodation; Flight-deck installations not otherwise provided for
• CPC Class Codes: B64D 2011/0038 Illumination systems for cabins as a whole
• CPC Class Codes: B64D 2203/00 Aircraft or airfield lights using LEDs
• CPC Class Codes: F21S 4/28 rigid, e.g. LED bars
• CPC Class Codes: F21V 29/507 of means for protecting lighting devices from damage, e.g. housings
• CPC Class Codes: F21V 7/0008 providing for indirect lighting
• CPC Class Codes: F21V 7/005 with an elongated shape to cooperate with linear light sources
• CPC Class Codes: F21W 2106/00 Interior vehicle lighting devices
• CPC Class Codes: F21W 2107/30 for aircraft
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A light emitting diode (LED) luminaire that produces a uniform light pattern at close distances is provided. The LED luminaire includes a housing, a printed circuit board assembly thermally coupled to the housing, a plurality of high brightness (HB) LED emitters, thermally coupled to the printed circuit board assembly to form a linear array, and a linear reflector assembly, attached to the housing, to concentrate the light generated by the LED emitters over a beam angle formed by the upper surface of the housing and the linear reflector assembly.

Claims

1. A light emitting diode (LED) luminaire, comprising:

a housing including an upper surface, a sidewall extending away from the upper surface, and an enclosed space defined at least in part by the upper surface and the sidewall;

a printed circuit board assembly thermally coupled to the upper surface of the housing external to the enclosed space;

a plurality of high brightness (HB) LED emitters thermally coupled to the printed circuit board assembly to form a linear array external to the enclosed space, wherein a protective lens cap is disposed over each HB LED emitter, the protective lens cap being seamless and positioned to have a focal point arranged such that a focal plane of projected image extends away from the luminaire; and

a linear reflector assembly, attached to the sidewall of the housing external to the enclosed space and extending away from the upper surface, to concentrate a light generated by the LED emitters over a beam angle formed by the upper surface of the housing and the linear reflector assembly, wherein the plurality of HB LED emitters are placed in parallel close to a conjunction of the linear reflector assembly and the upper surface of the housing to maximize recovery of the light generated by the LED emitters,

wherein the luminaire is configured to project a blended, uniform light pattern onto the sidewall or ceiling panel located at least one inch from the linear reflector assembly; and

wherein a surface of the linear reflector assembly is approximately parallel to the ceiling panel and the beam angle projected onto the ceiling panel is configured to be greater than 90°

.

2. The LED luminaire of claim 1, wherein the HB LED emitters are evenly spaced within the linear array, with a center-to-center spacing of between 0.5 inch and 3 inches.

3. The LED luminaire of claim 2, wherein the center-to-center spacing is 1.5 inches.

4. The LED luminaire of claim 1, wherein the linear array includes at least two different colors of HB LED emitters.

5. The LED luminaire of claim 4, wherein the linear array includes alternating colors of HB LED emitters.

6. The LED luminaire of claim 1, wherein the HB LED emitters have a drive current capability in excess of 300 ma.

7. The LED luminaire of claim 1, wherein the HB LED emitters have a low profile and a Lambertian projection pattern.

8. The LED luminaire of claim 1, wherein the HB LED emitters are thermally bonded to the printed circuit board assembly.

9. The LED luminaire of claim 8, wherein the printed circuit board assembly is thermally bonded to the housing.

10. The LED luminaire of claim 1, wherein the enclosed space of the housing contains an LED driver assembly, coupled to the HB LED emitters, to provide power thereto.

11. The LED luminaire of claim 10, further comprising a connector plug and a connector socket, coupled to the LED driver assembly, to convey power and control signals.

12. The LED luminaire of claim 1, wherein the linear reflector comprises a first flat portion arranged above and over the linear array of the LED emitters.

13. The LED luminaire of claim 1, wherein the housing is configured with a substantially rectangular cross-section having an elongated length parallel to an axis of the linear array of the LED emitters.

14. The LED luminaire of claim 1, wherein the linear reflector comprises a first flat portion attached to the sidewall of the housing, the first flat portion being connected to a second flat portion extending above the upper surface.

15. The LED luminaire of claim 14, wherein the first flat portion is connected to the second flat portion through a bent portion.

16. The LED luminaire of claim 1, wherein the linear reflector comprises a first flat portion arranged above and over the linear array of the LED emitters;

and

wherein the first flat portion is connected to a second flat portion through a bent portion.

17. A light emitting diode (LED) luminaire, comprising:

a housing including an upper surface, a sidewall extending away from the upper surface, and an enclosed space defined at least in part by the upper surface and the sidewall;

a printed circuit board assembly thermally coupled to the upper surface of the housing external to the enclosed space;

a plurality of high brightness (HB) LED emitters thermally coupled to the printed circuit board assembly to form a linear array external to the enclosed space; and

a linear reflector assembly, attached to the sidewall of the housing external to the enclosed space and extending away from the upper surface, to concentrate a light generated by the LED emitters over a beam angle formed by the upper surface of the housing and the linear reflector assembly, wherein the plurality of HB LED emitters are placed in parallel close to a conjunction of the linear reflector assembly and the upper surface of the housing to maximize recovery of the light generated by the LED emitters,

wherein the housing is configured with a substantially rectangular cross-section having an elongated length parallel to an axis of the linear array of the LED emitters;

wherein the linear reflector comprises a first flat portion attached to the sidewall of the housing, the first flat portion being connected to a second flat portion extending above the upper surface;

wherein the luminaire is configured to project a blended, uniform light pattern onto the sidewall or ceiling panel located at least one inch from the linear reflector assembly; and

wherein a surface of the linear reflector assembly is approximately parallel to the ceiling panel and the beam angle projected onto the ceiling panel is configured to be greater than 90°

.