Multi-phase transformer and transformation system

• US 9,263,181 B2
• Filed: 07/22/2011
• Issued: 02/16/2016
• Est. Priority Date: 07/27/2010
• Status: Active Grant

• Current Assignee: Klaus Schmidt
• Original Assignee: Kobe Steel Limited
• Inventors: Inoue, Kenichi, Miyazaki, Takayoshi, Zaitsu, Kyoji, Inoue, Koji
• Primary Examiner(s): Lian, Mangtin
• Application Number:
  US13/809,393
• Publication Number:
  US 20130113587A1
• Time in Patent Office: 1,670 Days
• Field of Search: 336/5, 336/12, 336/61, 336/145, 336/170, 336/147, 336/179, 336/184, 336/212, 336/213, 336/219, 336220-222, 336/233, 336/218
• US Class Current: 1/1
• CPC Class Codes: H01F 27/2847 Sheets; Strips H01F27/2866 takes precedence
• CPC Class Codes: H01F 27/2871 Pancake coils
• CPC Class Codes: H01F 30/12 Two-phase, three-phase or polyphase transformers

Abstract

Provided are a multi-phase transformer having an easier-producible structure, and a transformation system wherein a plurality of such transformers are serially connected. Disclosed is a three-phase transformer (Tra) provided with three coils (1u, 1v, 1w) and a pair of magnetic members (21, 22) respectively provided on opposite ends in the axial direction of the coils (1u, 1v, 1w), wherein the coils (1u, 1v, 1w) are respectively provided with first and second sub-coils (11u, 12u; 11v, 12v; 11w, 12w).

Claims

1. A multi-phase transformer comprising:

a plurality of coils; and

a pair of magnetic members disposed at respective opposite ends of the plural coils in axial directions thereof,

wherein

each of the plural coils includes a plurality of sub-coils, and

said plurality of sub-coils are formed by winding three of strip-like conductor members that are successively overlaid with an insulating material interposed between the conductor members such that a widthwise direction of each of the conductor members is aligned with an axial direction of the corresponding coil, and the first strip-like conductor member serves as a primary coil, and the second and third strip-like conductor members serve as a secondary coil, and

the second and third strip-like conductor members are electrically connected to one another, and

said plurality of sub-coils are disposed side by side such that respective axial directions of the sub-coils are parallel, and

the pair of magnetic members functions as a part of a magnetic circuit for returning the magnetic flux generated by the primary coil and coupling the primary coil and the secondary coil to each other with mutual inductance, and

said insulating material is disposed on an inner lateral surface of the conductor member, and

the conductor member and the insulating material are wound together so as to be successively overlaid into a spiral shape.

2. The multi-phase transformer according to claim 1, wherein the magnetic members are formed using soft magnetic powder.

3. The multi-phase transformer according to claim 1, wherein the magnetic members are constituted by winding strip-like soft magnetic members such that widthwise directions of the soft magnetic members are aligned with the axial directions of the plural coils.

4. The multi-phase transformer according to claim 3, further comprising an insulating layer between turns of a wound soft magnetic member.

5. The multi-phase transformer according to claim 1, wherein a thickness of a soft magnetic member in a direction perpendicular to the axial direction is not larger than a skin depth at a frequency of AC power that is supplied to the multi-phase transformer.

6. The multi-phase transformer according to claim 1, wherein a soft magnetic member is coated over the conductor member.

7. The multi-phase transformer according to claim 1, wherein a soft magnetic member is press-bonded to the conductor member.

8. The multi-phase transformer according to claim 1, wherein the plural sub-coils are stacked in the axial direction of the corresponding coil.

9. The multi-phase transformer according to claim 1, wherein the plural sub-coils are stacked in a radial direction of the corresponding coil.

10. The multi-phase transformer according to claim 1, wherein the plural coils are disposed side by side in a same plane such that the axial directions of the plural coils are parallel to each other.

11. The multi-phase transformer according to claim 1, further comprising a heat transfer member filled in gaps that are generated between the plural coils and the magnetic members.

12. The multi-phase transformer according to claim 1, wherein a thickness of the conductor member is not larger than ⅓

of a skin depth at a frequency of AC power that is supplied to the multi-phase transformer.

13. The multi-phase transformer according to claim 1, wherein

the second strip-like conductor member has an outer end at an outer axial portion of each of said plurality of sub-coils and the second strip-like conductor member has an inner end at an inner axial portion of each of said plurality of sub-coils,

the third strip-like conductor member has an outer end at an outer axial portion of each of said plurality of sub-coils and the third strip-like conductor member has an inner end at an inner axial portion of each of said plurality of sub-coils, and

the outer end of the second strip-like conductor member is electrically connected to the inner end of the third strip-like conductor member.

14. The multi-phase transformer according to claim 1, wherein each of the plurality of sub-coils do not have an annular core.

15. A transformation system including a plurality of transformers connected in series, wherein at least one of the plurality of transformers is a multi-phase transformer comprising:

a plurality of coils; and

a pair of magnetic members disposed at respective opposite ends of the plural coils in axial directions thereof,

wherein

each of the plural coils includes a plurality of sub-coils,

said plurality of sub-coils are formed by winding three of strip-like conductor members that are successively overlaid with an insulating material interposed between the conductor members such that a widthwise direction of each of the conductor members is aligned with an axial direction of the corresponding coil, and the first strip-like conductor member serves as a primary coil, and the second and third strip-like conductor members serve as a secondary coil, and

the second and third strip-like conductor are electrically connected to each other, and

said plurality of sub-coils are disposed side by side such that respective axial directions of the sub-coils are parallel, and

the pair of magnetic members functions as a part of a magnetic circuit for returning the magnetic flux generated by the primary coil and coupling the primary coil and the secondary coil to each other with mutual inductance,

said insulating material is disposed on an inner lateral surface of the conductor member, and

the conductor member and the insulating material are wound together so as to be successively overlaid into a spiral shape.

16. The transformation system including a plurality of transformers connected in according to claim 15, wherein

the second strip-like conductor member has an outer end at an outer axial portion of each of said plurality of sub-coils and the second strip-like conductor member has an inner end at an inner axial portion of each of said plurality of sub-coils,

the third strip-like conductor member has an outer end at an outer axial portion of each of said plurality of sub-coils and the third strip-like conductor member has an inner end at an inner axial portion of each of said plurality of sub-coils, and

the outer end of the second strip-like conductor member is electrically connected to the inner end of the third strip-like conductor member.

17. The transformation system including a plurality of transformers connected in according to claim 15, wherein each of the plurality of sub-coils do not have an annular core.