Cementless tibial implant

• US 9,265,613 B2
• Filed: 09/24/2013
• Issued: 02/23/2016
• Est. Priority Date: 09/24/2012
• Status: Active Grant

• Current Assignee: Microport Orthopedics Incorporated (MicroPort Scientific Corp.)
• Original Assignee: Russell Nevins
• Inventors: Nevins, Russell, Brazil, Declan
• Primary Examiner(s): Stewart, Jason-Dennis
• Application Number:
  US14/035,727
• Publication Number:
  US 20140222156A1
• Time in Patent Office: 882 Days
• Field of Search: 623/20.21, 623 2032- 3034
• US Class Current: 1/1
• CPC Class Codes: A61F 2/3886 for stabilising knees against anterior or lateral dislocations
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2002/30136 undulated or wavy, e.g. serpentine-shaped or zigzag-shaped
• CPC Class Codes: A61F 2002/30233 Stepped cylinders, i.e. having discrete diameter changes
• CPC Class Codes: A61F 2002/30332 Conically- or frustoconically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30387 Dovetail connection
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/3069 Revision endoprostheses
• CPC Class Codes: A61F 2002/30736 Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect

Abstract

A cementless orthopedic implant is disclosed. More specifically, but not necessarily entirely, a cementless tibial implant used as a component of a knee joint is disclosed. The tibial component may comprise a tibial tray and stem. The tibial component may be a monoblock design used for both primary and revision surgeries. The stem of the tibial component may comprise a plurality of protruding steps that assist in providing primary fixation and stability without the use of screws or cement. The stem of the tibial component may further comprise a first and second stepped wing portions.

Claims

1. A knee prosthesis comprising:

a monoblock tibial component having a tibial tray and a stem extending downwardly from an inferior surface of the tibial tray; and

a plurality of steps formed in the stem;

wherein at least two of the plurality of steps each comprises a first lobe portion, positioned closer to a posterior side of the stem than an anterior side of the stem, and a first pair of concave portions;

wherein each of the first lobe portions is interposed between the first pair of concave portions on the same step.

2. The knee prosthesis of claim 1, wherein each of the at least two of the plurality of steps further comprises a second lobe portion and a second pair of concave portions.

3. The knee prosthesis of claim 2, wherein each of the second lobe portions is interposed between the second pair of concave portions on the same step.

4. The knee prosthesis of claim 3, wherein each of the at least two of the plurality of steps further comprises a third lobe portion.

5. The knee prosthesis of claim 4, wherein each of the third lobe portions is interposed between one of the first pair of concave portions and one of the second pair of concave portions on the same step.

6. The knee prosthesis of claim 1, wherein the first lobe portions define a medial stem wing and the second lobe portions define a lateral stem wing.

7. The knee prosthesis of claim 1, wherein the tibial tray comprises a superior surface, and the knee prosthesis further comprises a tibial bearing insert removably installable onto the superior surface of the tibial tray.

8. The knee prosthesis of claim 7, wherein the tibial bearing insert comprises a stem.

9. The knee prosthesis of claim 1, wherein a majority of the plurality steps each comprises a first lobe portion and a first pair of concave portions.

10. The knee prosthesis of claim 1, wherein all of the plurality steps each comprises a first lobe portion and a first pair of concave portions.

11. The knee prosthesis of claim 1, wherein the first lobe has two opposing sides, wherein each of the two opposing sides are located closer to the posterior side of the stem than the anterior side of the stem.

12. The knee prosthesis of claim 1, wherein the pair of concave portions of at least two of the steps comprises opposing concave portions which are both closer to the posterior side of the stem than an anterior side of the stem.

13. A knee prosthesis comprising:

a stemless tibial bearing insert having an inferior surface and a superior surface;

a monoblock tibial component having a tibial tray and a stem;

the tibial tray having a superior surface and an inferior surface;

the stem extending downwardly from the inferior surface of the tibial tray; and

a plurality of steps formed in the stem;

wherein the superior surface of the tibial tray is configured and adapted to matingly engage the inferior surface of the stemless tibial bearing insert;

wherein the superior surface of the tibial tray is devoid of a stem cavity; and

wherein the stem comprises a first stepped wing portion positioned closer to a posterior side of the stem than an anterior side of the stem.

14. The knee prosthesis of claim 13, wherein the stem comprises a second stepped wing portion.

15. The knee prosthesis of claim 14, wherein each of the plurality of steps comprise a first lobe portion and a second lobe portion.

16. The knee prosthesis of claim 15, wherein each lobe has two opposing sides, wherein each of the two opposing sides are located closer to a posterior side of the stem than an anterior side of the stem.

17. The knee prosthesis of claim 15, wherein each of the first and second lobe portions is interposed between a pair of concave portions of the step.

18. The knee prosthesis of claim 17, wherein at least one of the pairs of concave portions of the step comprises opposing concave portions which are both closer to a posterior side of the stem than an anterior side of the stem.

19. The knee prosthesis of claim 13, wherein the stem comprises a stepped portion and a non-stepped portion.

20. The knee prosthesis of claim 13, further comprising a means for locking the tibial bearing insert to the monoblock tibial component.

21. The knee prosthesis of claim 20, wherein the means for locking comprises a wall extending upwardly from a perimeter of the superior surface of the tibial tray;

and an inwardly extending lip disposed along a top of said wall.

22. A knee prosthesis comprising:

a monoblock tibial component having a tibial tray and a stem extending downwardly from an inferior surface of the tibial tray;

the stem comprising a first wing portion extending outwardly therefrom and positioned closer to a posterior side of the stem than an anterior side of the stem; and

a plurality of steps formed in the first wing portion.

23. The knee prosthesis of claim 22, wherein each of the plurality of steps of the first wing portion comprises a lobe portion.

24. The knee prosthesis of claim 23, wherein the lobe has two opposing sides, wherein each of the two opposing sides are located closer to the posterior side of the stem than an anterior side of the stem.

25. The knee prosthesis of claim 23, wherein the lobe portions are each interposed between a pair of concave portions on the same step.

26. The knee prosthesis of claim 25, wherein the pair of concave portions of the step comprises opposing concave portions which are both closer to the posterior side of the stem than an anterior side of the stem.

27. The knee prosthesis of claim 22, wherein the stem further comprises a second wing portion extending outwardly therefrom;

and a plurality of steps formed in the second wing portion.

28. The knee prosthesis of claim 27, wherein each of the plurality of steps of the first wing portion comprises a lobe portion;

and wherein each of the plurality of steps of the second wing portion comprises a lobe portion.

29. The knee prosthesis of claim 28, wherein each of the lobe portions of the first wing portion and the second wing portion are interposed between a pair of concave portions.

30. The knee prosthesis of claim 22, wherein the stem comprises a stepped portion and a non-stepped portion.

31. The knee prosthesis of claim 22, further comprising a tibial bearing insert removably installable onto the tibial tray.

32. A knee prosthesis comprising:

a stemless tibial bearing insert having a superior surface and an inferior surface;

a tibial component having a tibial tray comprising a superior surface and an inferior surface, a medial side, and a lateral side;

the tibial component further comprising a tibial stem;

wherein the tibial tray and the tibial stem are of unitary construction; and

a plurality of steps formed in the tibial stem;

wherein each of the steps comprises a first lobe portion and a second lobe portion, wherein each of the first lobe portion and the second lobe portion are positioned closer to a posterior side of the stem than an anterior side of the stem;

wherein each of the steps further comprises a first pair of concave portions and a second pair of concave portions;

wherein the first lobe portion of each step is disposed between the first pair of concave portions on the same step;

wherein the second lobe portion of each step is disposed between the second pair of concave portions on the same step;

wherein the first lobe portions of the plurality of steps define a medial stem wing;

wherein the second lobe portions of the plurality of steps define a lateral stem wing;

wherein the superior surface of the tibial tray is substantially planar and devoid of a stem cavity;

wherein the tibial stem is formed in a unitary manner with respect to the tibial tray;

wherein the tibial stem extends in a distal direction from the inferior surface of the tibial tray;

wherein the tibial implant further comprises a total length that is measured from a proximal end of the tibial tray and a distal end of the tibial stem;

wherein the tibial stem comprises a stem length that is measured from the inferior surface of the tibial tray to the distal end of the tibial stem;

wherein a ratio between the total length of the tibial implant to the stem length of the tibial stem is between a range of about 1;

0.75 to about 1;

0.95;

wherein the tibial tray comprises a tray width defined as a length between its medial side and its lateral side;

wherein each of the plurality of steps comprises a step width defined as a distance that is less than, and formed between, the medial side and the lateral side of the tibial tray;

wherein a ratio between the tray width and the step widths is between a range of about 1;

0.2 and about 1;

0.75;

wherein each of the plurality of steps comprises a thickness defined as a distance in a proximal to distal direction;

wherein the tibial tray comprises a sidewall that defines a perimeter of the superior surface, wherein the sidewall comprises a height;

wherein a ratio between the thickness of at least one of the plurality of steps to the height of the sidewall of the tibial tray is between a range of about 0.5;

1 to about 1;

1.