Power tool having rotary input control

• US 9,266,178 B2
• Filed: 02/22/2013
• Issued: 02/23/2016
• Est. Priority Date: 01/07/2010
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Eshleman, Scott J., Schell, Craig A., Seman, Andrew E. Jr., Puzio, Daniel, Brotto, Daniele C., Kelleher, Joseph P., Watson, James B., Parks, James R., Bixler, Clark A.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US13/773,696
• Publication Number:
  US 20140056660A1
• Time in Patent Office: 1,096 Days
• Field of Search: 173/2, 173/4, 173/176, 173/178, 173/181, 173/183, 173/217
• US Class Current: 1/1
• CPC Class Codes: B23B 2251/406 of special form not otherwise provided for
• CPC Class Codes: B23B 49/005 Attached to the drill
• CPC Class Codes: B23B 5/167 Tools for chamfering the ends of bars or tubes
• CPC Class Codes: B23B 51/009 Stepped drills
• CPC Class Codes: B23B 51/0411 with stepped tubular cutting bodies
• CPC Class Codes: B23D 75/005 Hand-held or hand-operated reaming devices
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 23/0064 Means for adjusting screwing depth
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: B25F 5/02 Construction of casings, bodies or handles B25F5/006, B25F5/008 take precedence
• CPC Class Codes: Y10T 408/165 to control Tool rotation

Abstract

A power tool includes a housing, a motor, an output member driven by the motor, and a reaming attachment coupled to the output member. The reaming attachment has a front end portion selectively driven in rotation by the output member to drive a fastener into a workpiece, and a reaming portion selectively driven in rotation by the output member to remove material from an end surface of a conduit. A rotational motion sensor in the housing is operable to detect rotational motion of the housing about an axis. A controller receives a signal indicative of rotational motion from the sensor, determines a direction of the rotational motion of the housing, and drives the motor in a direction corresponding to the direction of rotational motion of the housing.

Claims

1. A power tool comprising:

a housing;

a motor contained in the housing;

an output member at least partially received in the housing and configured to be driven by the motor to rotate about a longitudinal axis;

a reaming attachment having a front end portion configured to be selectively driven in rotation by the output member to drive a fastener into a workpiece, and a reaming portion configured to be selectively driven in rotation by the output member to remove material from an end surface of a conduit;

a rotational motion sensor disposed in the housing and operable to detect rotational motion of the housing about the longitudinal axis; and

a controller disposed in the housing to receive a signal indicative of rotational motion from the rotational motion sensor, to determine a direction of the rotational motion of the housing about the axis and to drive the motor in a direction corresponding to the direction of rotational motion of the housing.

2. The power tool of claim 1, wherein the reaming attachment is removably coupled to the output member.

3. The power tool of claim 1, wherein the reaming attachment is integral with the output member.

4. The power tool of claim 1, wherein the reaming attachment comprises a driving shaft couplable to the output member and non-rotationally coupled to the front end portion and to the reaming portion.

5. The power tool of claim 3, wherein the reaming portion comprises a stepped body defining an axial slot, and a blade received in the slot.

6. The power tool of claim 4, wherein the stepped body comprises a plurality of cylindrical surfaces that increase in diameter from a front end to a rear end of the stepped body, and a plurality of frustroconical surfaces connecting adjacent cylindrical surfaces.

7. The power tool of claim 4, wherein the stepped body is retractable to exposed a cutting surface of the blade.

8. The power tool of claim 4, wherein the blade has at least one hook-shaped cutting surface.

9. The power tool of claim 1, wherein the output member comprises a clutch mechanism selectively moveable between a first position wherein rotary motion is transmitted to the first end portion but not to the reaming portion, and a second position wherein rotary motion is transmitted to the reaming portion but not to the front end portion.

10. The power tool of claim 9, further comprising a switch configured to move the clutch mechanism between the first and second positions.

11. The power tool of claim 9, wherein the clutch mechanism is coupled to the reaming attachment so that applying axial bias to the reaming attachment moves the clutch from the first position to the second position.

12. The power tool of claim 1, wherein the front end portion includes a bit retention mechanism configured to releasably retain a bit in the front end portion.

13. The power tool of claim 1, wherein the controller is operable to drive the motor in the same direction as the rotational motion of the housing.

14. The power tool of claim 13, wherein the controller drives the motor in a clockwise motion about the axis when the rotational motion of the housing about the axis is clockwise and drives the motor in a counter-clockwise motion about the axis when the rotational motion of the housing about the axis is counter-clockwise.

15. The power tool of claim 1, wherein the controller determines angular displacement of the tool about the longitudinal axis in relation to a reference position and drives the motor at a rotational speed that correlates to the angular displacement of the tool.

16. The power tool of claim 15, wherein the controller resets the reference position to zero in response to an input command from an operator of the tool.

17. The power tool of claim 1, wherein the controller determines angular displacement of the tool about the longitudinal axis in relation to a reference position and drives the motor at a rotational speed when the angular displacement exceeds a displacement threshold.

18. The power tool of claim 17, wherein the controller drives the motor at a maximum rotational speed when the angular displacement of the tool exceeds a first threshold and drives the motor at a designated rotational speed that is less than the maximum rotational speed when the angular displacement of the tool is less than the first threshold but greater than a second threshold.

19. The power tool of claim 1, wherein the controller determines when the output member of the tool engages a workpiece and drives the motor in response to rotational motion only while the tool is engaged with the workpiece.

20. The power tool of claim 1, wherein the controller determines when an operator is grasping the tool and drives the motor in response to rotational motion only while the operator is grasping the tool.