Method and system for production of oxalic acid and oxalic acid reduction products

• US 9,267,212 B2
• Filed: 03/20/2014
• Issued: 02/23/2016
• Est. Priority Date: 07/26/2012
• Status: Active Grant

• Current Assignee: Avantium Knowledge Centre B.V. (Avantium NV)
• Original Assignee: Liquid Light, Inc. (Avantium NV)
• Inventors: Twardowski, Zbigniew, Cole, Emily Barton, Kaczur, Jerry J., Teamey, Kyle, Keets, Kate A., Parajuli, Rishi, Bauer, Alexander, Sivasankar, Narayanappa, Leonard, George, Kramer, Theodore J., Majsztrik, Paul, Zhu, Yizu
• Primary Examiner(s): Puttlitz, Karl J
• Assistant Examiner(s): Bonaparte, Amy C
• Application Number:
  US14/220,840
• Publication Number:
  US 20140206895A1
• Time in Patent Office: 705 Days
• Field of Search: 560/204, 205/440, 204/265, 562/579, 568/864
• US Class Current: 1/1
• CPC Class Codes: C07C 29/149 with hydrogen or hydrogen-containing gases
• CPC Class Codes: C07C 31/202 Ethylene glycol
• CPC Class Codes: C07C 51/347 by reactions not involving formation of carboxyl groups
• CPC Class Codes: C07C 51/367 by introduction of functional groups containing oxygen only in singly bound form
• CPC Class Codes: C07C 59/06 Glycolic acid
• CPC Class Codes: C07C 67/08 by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
• CPC Class Codes: C07C 69/36 Oxalic acid esters
• CPC Class Codes: C25B 3/25 Reduction
• CPC Class Codes: C25B 9/19 with diaphragms
• CPC Class Codes: Y02P 20/10 Process efficiency

Abstract

The present disclosure is a method and system for production of oxalic acid and oxalic acid reduction products. The production of oxalic acid and oxalic acid reduction products may include the electrochemical conversion of CO₂ to oxalate and oxalic acid. The method and system for production of oxalic acid and oxalic acid reduction products may further include the acidification of oxalate to oxalic acid, the purification of oxalic acid and the hydrogenation of oxalic acid to produce oxalic acid reduction products.

Claims

1. A method for producing oxalic acid in an electrochemical cell, the electrochemical cell including a first region having a cathode and a second region having an anode, the method comprising the steps of:

contacting the first region with a catholyte comprising carbon dioxide, an electrolyte and an aprotic solvent;

contacting the second region with an anolyte, the anolyte comprising hydrogen, the electrolyte and the aprotic solvent;

receiving the hydrogen in a gas stream at the second region; and

applying an electrical potential between the anode and the cathode sufficient to produce oxalic acid recoverable from the second region.

2. The method according to claim 1, wherein the aprotic solvent includes at least one of propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, dimethylsulfoxide, dimethylformamide, acetonitrile, acetone, tetrahydrofuran, N,N-dimethylacetamide, dimethoxyethane, diethylene glycol dimethyl ester, butyrolnitrile, 1,2-difluorobenzene, γ

-butyrolactone, N-methyl-2-pyrrolidone, sulfolane, 1,4-dioxane, nitrobenzene, nitromethane, acetic anhydride, alkanes, cycloalkanes, perfluorocarbons, linear carbonates, aromatics, benzene, toluene, aromatic derivatives, dichloromethane, chloroform, ethers, chlorobenzene, polyols, glymes, diglymes, triglymes, tetraglymes, alcohols, alkenes, trifluorotoluene, anisole, m-cresol, and ionic liquids to include those containing cations;

1,3 dialkyimidazolium, N,N dialkylpyrrolidinium, and 1-alkyl-2,3-dimethylimidazolium, hexafluorophosphate, tetrafluoroborate, bis(trifluoromethanesulfonyl)imide, perfluoroalkylphosphate, or halide ions.

3. The method according to claim 1, wherein the cathode includes at least one of Al, Au, Ag, Bi, C, Cd, Co, Cr, Cu, Cu₂O, Cu, Fe, Ga, Hg, In, Mo, Nb, Ni, NiCo₂O₄, Ni—

Fe, Pb, Pd Pt, Rh, Sn, Ti, V, W, Zn, stainless steel, austenitic steel, ferritic steel, duplex steel, martensitic steel, Nichrome, elgiloy Hastelloy, Hastelloy 276, Hastelloy C, metal carbides or alloys thereof.

4. The method according to claim 3, wherein said cathode includes nickel or a nickel alloy.

5. The method according to claim 1, wherein the electrolyte is at least one of MX, ionic liquids, cetyl trimethylammonium bromide (CTAB), hexadecyltributyl phosphonium bromide, or tricaprylmethylammonium chloride (Starks'"'"' catalyst), wherein M is Li+, Na+, K+, Ca++, Ba++, Sr++, Mg++, or a R1R2R3R4N+X−

wherein each of R1-4 is independently selected from the group consisting of alkyl, branched alkyl, cyclo alkyl, and aryl, tetraalkyl ammonium, tetramethylammonium, tetraethylammonium, tetrabutylammonium, tetraphenylphosphonium, tetrabutylphosphonium, tetraethylphosphonium, tetrahexylammonium, tetraoctylammonium, methyl tributylammonium, butyltrimethylammonium, 1-n-butyl-3-methylimidazolium, 1-ethyl-3-methylimidazolium, 1-ethyl-1-methylpyrrolidinium, di-n-decyldimethylammonium, choline, and ammonium, X is F, Cl, Br, I, BF₄, PF₆, ClO₄, or an anion and mixtures thereof.

6. The method according to claim 1, further comprising a separator between the first region and the second region, the separator includes one or more of polymeric porous materials, inorganic filtration materials, perfluorinated ionomers, combination hybrid organic-inorganic organic membranes, hydrocarbon based membranes and solid state ion conductors.

7. The method according to claim 1, further comprising:

extracting an oxalic acid solution from the second region.

8. The method according to claim 7, further comprising:

receiving the oxalic acid solution at one of a chromatography device, a nano-filtration device, a solid sorbent amine column or liquid-liquid extractor to produce oxalic acid.

9. The method according to claim 8, further comprising:

receiving an alcohol at an esterification device; and

receiving the oxalic acid at the esterification device wherein the alcohol and the oxalic acid react to produce a dialkyl oxalate.

10. The method according to claim 9, wherein the alcohol and the oxalic acid react to produce a dialkyl oxalate in a reactive distillation column.

11. The method according to claim 9, further comprising:

receiving the dialkyl oxalate at a hydrogenation device wherein a dialkyl oxalate reduction product is produced.

12. The method according to claim 8, further comprising;

receiving the oxalic acid at a hydrogenation device wherein an oxalic acid reduction product is produced.