Systems and methods to determine the condition of a battery

• US 9,267,997 B2
• Filed: 10/25/2012
• Issued: 02/23/2016
• Est. Priority Date: 10/25/2012
• Status: Active Grant

• Current Assignee: Bayerische Motoren Werke AG
• Original Assignee: Bayerische Motoren Werke AG
• Inventors: Pisu, Pierluigi, Venhovens, Paul, Mohon, Sara, Streit, James William
• Primary Examiner(s): Le, Toan
• Application Number:
  US13/660,703
• Publication Number:
  US 20140115858A1
• Time in Patent Office: 1,216 Days
• US Class Current: 1/1
• CPC Class Codes: G01R 19/12 Measuring rate of change
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10T 29/49764 with testing or indicating
• CPC Class Codes: Y10T 29/49771 Quantitative measuring or gauging

Abstract

Systems and methods for determining the damage level of a battery are provided. An exemplary method includes measuring a terminal voltage of the battery over time while discharging the battery at a predetermined current; calculating a slope of a natural logarithm of a rate of change of a first voltage of the battery over time based on the terminal voltage of the battery; and comparing the calculated slope to a threshold slope that is based on measurements of a plurality of similar batteries with known conditions. The first voltage of the battery may correspond to a voltage across an RC component of an equivalent circuit model for the battery.

Claims

1. A method for assessing a condition of a battery, the method comprising:

measuring, by a data acquisition board, a terminal voltage of the battery over time while discharging the battery at a predetermined current;

calculating, by a processor, a first slope of a natural logarithm of a rate of change of a first voltage of the battery over time based on the terminal voltage of the battery;

comparing, by the processor, the calculated first slope to a threshold slope that is based on measurement of at least one of a plurality of similar batteries with known condition; and

displaying, by the processor, a result of said comparing on a display, wherein said result corresponds to a damage level of the battery,

wherein the threshold slope is determined by;

damaging at least one of the plurality of similar batteries,

for each of the at least one of the plurality of similar batteries, recharging the respective battery to an initial state of charge,

for each of the at least one of the plurality of similar batteries, measuring a terminal voltage of the respective battery over time while discharging the respective battery at the predetermined current,

for each of the at least one of the plurality of similar batteries, calculating second slope of a natural logarithm of a rate of change of a second voltage of the respective battery over time based on the terminal voltage of the respective battery, and

deriving the threshold slope from each of the calculated second slopes.

2. The method according to claim 1, wherein the first voltage of the battery corresponds to a voltage across an RC component of an equivalent circuit model for the battery.

3. The method according to claim 1, further comprising calculating the first voltage of the battery over time based on the terminal voltage of the battery.

4. The method according to claim 1, wherein the first slope is calculated based on characteristics of the terminal voltage comprising:

a time and a voltage of a first data point recorded after beginning the discharging of the battery, and

a time and a voltage of a second data point recorded when a difference in the terminal voltage between successive data points falls below a threshold.

5. The method according to claim 1, further comprising:

measuring a current of the battery over time while discharging the battery;

wherein the first slope is calculated based on the terminal voltage and the current of the battery at three or more data points.

6. The method according to claim 5, wherein the first slope is calculated based on a discrete matrix representation.

7. The method according to claim 5, wherein the threshold slope is derived from the calculated second slopes by average the calculated second slopes.

8. The method according to claim 1, wherein the threshold slope corresponds to a percentage of a state of charge to which the similar batteries have been drained.

9. The method according to claim 8, wherein the percentage of the state of charge is not greater than 40%.

10. An apparatus for assessing a condition of a battery, the apparatus comprising:

a display;

a data acquisition board that measures a terminal voltage of the battery over time while the battery is discharged at a predetermined current; and

a processor that;

calculates a first slope of a natural logarithm of a rate of change of a first voltage of the battery over time based on the terminal voltage of the battery,

compares the calculated first slope to a threshold slope that is based on measurements of at least one of a plurality of similar batteries with known conditions; and

displays a result of said comparison on the display, wherein

said result corresponds to a damage level of the battery,

wherein the threshold slope is determined by;

damaging at least one of the plurality of similar batteries,

for each of the at least one of the plurality of similar batteries, recharging the respective battery to an initial state of charge,

for each of the at least one of the plurality of similar batteries, measuring a terminal voltage of the respective battery over time while discharging the respective battery at the predetermined current,

for each of the at least one of the plurality of similar batteries, calculating a second slope of a natural logarithm of a rate of change of a second voltage of the respective battery over time based on the terminal voltage of the respective battery, and

deriving the threshold slope from the calculated second slopes.

11. The apparatus according to claim 10, wherein the threshold slope corresponds to a percentage of a state of charge to which the similar batteries have been drained.

12. The apparatus according to claim 11, wherein the percentage of the state of charge is not greater than 40%.

13. The apparatus according to claim 10, further comprising a DC load that discharges the battery at the predetermined current.

14. The apparatus according to claim 10, wherein the threshold slope is derived from the calculated second slopes by average the calculated second slopes.