Starter

• US 9,270,151 B2
• Filed: 11/16/2010
• Issued: 02/23/2016
• Est. Priority Date: 11/16/2010
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Moriyama, Noriaki
• Primary Examiner(s): Mok, Alex W
• Application Number:
  US13/817,027
• Publication Number:
  US 20130140928A1
• Time in Patent Office: 1,925 Days
• Field of Search: 310/78, 74/7.A, 74/7.E
• US Class Current: 1/1
• CPC Class Codes: F02N 15/067 the starter comprising an electro-magnetically actuated lever
• CPC Class Codes: H02K 7/108 with friction clutches

Abstract

A starter which includes a shift piece that is relatively rotatably fitted to a groove (6) of a clutch and is also relatively rotatably coupled with a straddle portion of a shift lever (9), for joining the clutch and the shift lever together, so that a pinion gear is engaged with or released from a ring gear by a reciprocal movement of the clutch that is in conjunction with pivotal seesaw motion of the shift lever (9), wherein the shift piece is configured separately by a ring-like shift piece (7) mounting to the groove (6) of the clutch and a shift piece B (8) mounting to the shift lever, which are mounted in a form coupled together.

Claims

1. A starter comprising:

a motor;

an electromagnetic switch that turns on/off power supply to the motor;

a clutch that transmits rotative force from the motor to a pinion gear to be engaged with a ring gear in an internal combustion engine, and that is reciprocally movable relative to the ring gear;

a shift lever that is coupled at its one end portion with a plunger of the electromagnetic switch, and that has a straddle portion in a bifurcated form of its other end portion straddling the clutch;

a shift piece for joining the clutch and the shift lever together, that is relatively rotatably fitted to a groove of the clutch, and is also relatively rotatably coupled with the straddle portion of the shift lever;

wherein the shift lever makes its pivotal seesaw motion in conjunction with a reciprocal movement of the plunger, and the pinion gear is engaged with or released from the ring gear by a reciprocal movement of the clutch in conjunction with the pivotal seesaw motion, and

wherein the shift piece is configured separately by a ring-like shift piece (shift piece A) mounting to the groove of the clutch, and another shift piece B mounting to the shift lever, the shift piece A and the shift piece B being mounted in a form coupled together,

wherein shift piece B continuously extends at least halfway around a circumference of the ring-like shift piece (shift piece A),

wherein the ring-like shift piece has a groove formed on its ring-like circumference portion for joining and supporting the shift piece B and a latching recess for the shift piece B formed on the groove,

wherein the groove has a first wall face and a second wall face opposite the first wall face extending along its ring-like circumference portion,

wherein the shift piece B has a first lateral side portion and second lateral side portion, and

wherein the first wall face and the first lateral side portion are configured to respectively contact with and push against each other, and the second wall face and the second lateral side portion are configured to respectively contact with and push against each other.

2. The starter of claim 1, wherein the ring-like shift piece is made of a resin.

3. The starter of claim 2, wherein the shift lever is made of a metal.

4. The starter of claim 2, wherein the shift lever is made of a reinforced steel by heat treatment.

5. The starter of claim 1, wherein the shift piece B is made of a resin, and has a lateral side portion fitted to a groove of the ring-like shift piece and a latching protrusion coupled with a latching recess of the ring-like shift piece, and is shaped to include a joining portion to the shift lever.

6. The starter of claim 5, wherein the shift lever is made of a metal.

7. The starter of claim 5, wherein the shift lever is made of a reinforced steel by heat treatment.

8. The starter of claim 1, wherein the shift lever is made of a metal.

9. The starter of claim 1, wherein the shift lever is made of a reinforced steel by heat treatment.