Microprocessor control of magnetorheological liquid in footwear with bladders and internal flexibility sipes

• US 9,271,538 B2
• Filed: 04/03/2014
• Issued: 03/01/2016
• Est. Priority Date: 11/22/2004
• Status: Active Grant

• Current Assignee: Frampton E. Ellis
• Original Assignee: Frampton E. Ellis
• Inventors: Ellis, Frampton E.
• Primary Examiner(s): Mohandesi, Jila M
• Application Number:
  US14/244,863
• Publication Number:
  US 20140331523A1
• Time in Patent Office: 698 Days
• Field of Search: 36/28, 36/29, 361/03, 361/00, 361/01, 36/88, 361/46, 361/53, 361/54, 361/61, 36/15, 36/31, 36/25.R, 36/30.R
• US Class Current: 1/1
• CPC Class Codes: A42B 3/12 Cushioning devices
• CPC Class Codes: A42B 3/121 with at least one layer or pad containing a fluid
• CPC Class Codes: A42B 3/125 with a padded structure, e.g. foam
• CPC Class Codes: A43B 13/04 Plastics, rubber or vulcanised fibre
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 13/189 filled with a non-compressible fluid, e.g. gel, water
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0285 filled with a non-compressible fluid, e.g. gel or water
• CPC Class Codes: A43B 23/029 Pneumatic upper, e.g. gas filled
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 7/1425 situated under the ball of the foot, i.e. the joint between the first metatarsal and first phalange
• CPC Class Codes: A43B 7/1435 situated under the joint between the fifth phalange and the fifth metatarsal bone
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal
• CPC Class Codes: A43B 7/32 with shock-absorbing means resilient soles A43B13/18
• CPC Class Codes: B32B 3/266 : characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
• CPC Class Codes: B32B 3/30 : characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs apertured layer B32B3/266; layer with cavities or internal voids B32B3/26
• CPC Class Codes: F16F 7/00 : Vibration-dampers; Shock-absorbers using fluid F16F5/00, F16F9/00; specific for rotary systems F16F15/10 ; belt tensioners F16H7/12
• CPC Class Codes: Y10T 428/24331 : including nonapertured component
• CPC Class Codes: Y10T 428/24562 : Interlaminar spaces
• CPC Class Codes: Y10T 428/2933 : Coated or with bond, impregnation or core

Abstract

A sole, sole insert or sole component for footwear that includes at least one outer bladder, at least one inner bladder located in the outer bladder, an internal sipe, and at least one electronic control system including a microprocessor. The internal sipe is formed by a portion of an inner surface of the outer bladder and a portion of an outer surface of the inner bladder. The surface portions forming the sipe oppose each other and are configured to move relative to each other in a sliding motion. The sipe includes a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by altering an arrangement of metal particles in the magnetorheological fluid. The control system controls a flow resistance of thee magnetorheological liquid by altering the arrangement of the metal particles in the magnetorheological fluid.

Claims

1. A sole, sole insert, or sole component for footwear, comprising:

at least one outer bladder;

at least one inner bladder located inside the outer bladder; and

said outer bladder and said at least one said inner bladder being separated at least in part by at least one internal sipe; and

wherein the at least one internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of said inner bladder; and

the inner and outer surface portions forming the at least one sipe, oppose each other, and are configured to move relative to each other in a sliding motion; and

the at least one internal sipe includes a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles of the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the at least one internal sipe; and

at least one electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the at least one internal sipe.

2. The sole, sole insert, or sole component as claimed in claim 1, wherein at least a part of the outer bladder is located in a part of a sole or a midsole insert of the sole, sole insert, or sole component.

3. The sole, sole insert, or sole component as claimed in claim 1, wherein the outer bladder is located in a sole or midsole insert of the sole, sole insert, or sole component.

4. The sole, sole insert, or sole component as claimed in claim 3, further comprising at least one other internal sipe located within the at least one inner bladder, the at least one internal sipe including a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the at least one other internal sipe and wherein at least one said electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling the alignment the metal particles in the magnetorheological fluid to alter a flow resistant structure in the at least one other internal sipe.

5. The sole, sole insert, or sole component as claimed in claim 4, wherein located within the at least one inner bladder is one or more layers of fiber and/or a flexible, resilient midsole material comprising at least a foamed plastic or a blown rubber.

6. The sole, sole insert, or sole component as claimed in claim 5, wherein at least one said internal sipe within the at least one inner bladder is located between two said layers of fiber and/or flexible, resilient midsole material that are also located within the at least one inner bladder, and the at least one said internal sipe within the at least one inner bladder including a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the at least one internal sipe located between said two layers of fiber and/or flexible, resilient midsole material and wherein at least one said electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the at least one internal sipe located between said two layers of fiber and/or flexible, resilient midsole material.

7. The sole, sole insert, or sole component as claimed in claim 6, comprising multiple said internal sipes located within the at least one inner bladder, each said internal sipe within the at least one inner bladder being located between two said layers of fiber and/or flexible, resilient midsole material located within the at least one inner bladder, each said internal sipe located within the inner bladder including a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the multiple internal sipes within the at least one inner bladder and wherein at least one said electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the multiple internal sipes within the at least one inner bladder.

8. The sole, sole insert, or sole component as claimed in claim 4, further comprising at least one structural element located inside the at least one inner bladder, said at least one structural element comprising at least a foamed plastic or a blown rubber.

9. The sole, sole insert, or sole component as claimed in claim 4, further comprising at least three interconnected structural elements located inside the at least one inner bladder, each of said at least three structural elements comprising at least a foamed plastic or a blown rubber.

10. The sole, sole insert, or sole component as claimed in claim 3, wherein the at least one electronic control system controls a flow resistance of the magnetorheological liquid in the at least one internal sipe.

11. The sole, sole insert, or sole component as claimed in claim 3, wherein the at least one internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of said inner bladder, as viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position.

12. The sole, sole insert, or sole component as claimed in claim 3, wherein the at least one internal sipe is formed by at least the inner surface of said outer bladder and the outer surface of said inner bladder, as viewed in a frontal plane cross section when the footwear or orthotic is in an unloaded, upright position.

13. The sole, sole insert, or sole component as claimed in claim 3, wherein at least two inner bladders are located inside the outer bladder, as viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position.

14. The sole, sole insert, or sole component as claimed in claim 3, wherein at least three inner bladders are located inside the outer bladder, as viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position.

15. The sole, sole insert, or sole component as claimed in claim 3, further comprising at least one attachment between said inner surface of said outer bladder and said outer surface of said inner bladder, said attachment being located in an upper, central portion of said internal sipe between sidemost extents of said uppermost surface of said outer bladder, as viewed in a frontal plane cross-section when the sole, sole insert, or sole component is upright and in an unloaded position.

16. The sole, sole insert, or sole component as claimed in claim 3, wherein a magnetorheological liquid with a flow resistance located within at least one said inner bladder is controlled by the electronic control system.

17. The sole, sole insert, or sole component as claimed in claim 3, wherein the at least one inner bladder includes at least one opening.

18. The sole, sole insert, or sole component as claimed in claim 3, wherein the sole or midsole insert is located in a midsole of the sole, sole insert, or sole component.

19. The sole, sole insert, or sole component as claimed in claim 3, wherein the sole or midsole insert is removable.

20. The sole, sole insert, or sole component as claimed in claim 3, wherein the inner and outer surface portions forming the at least one sipe are substantially parallel.

21. The sole, sole insert, or sole component as claimed in claim 3, wherein said outer bladder includes side portions, an uppermost surface and a lowermost surface, both said surfaces being curved concavely on both said side portions to define concavely curved side portions of said outer bladder, so that said concavely curved side portions, together with a middle portion extending between the side portions, form said at least one outer bladder having a U-shape,

the concave curvature and the U-shape being determined relative to a central portion of an intended wearer'"'"'s foot location on said footwear or orthotic sole, as viewed in a frontal plane cross-section when the footwear or orthotic sole is upright and in an unloaded condition.

22. The sole, sole insert, or sole component as claimed in claim 1, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from at least a sidemost extent of a first side of the outer bladder to at least a midpoint of the outer bladder, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded position.

23. The sole, sole insert, or sole component as claimed in claim 1, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe throughout the lower half of the outer bladder, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded position.

24. The sole, sole insert, or sole component as claimed in claim 1, wherein at least a part of said at least one internal sipe is formed in a U-shape and is without any attachments between the inner and outer surface portions forming the U-shaped part of the at least one internal sipe, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded condition.

25. The sole, sole insert, or sole component as claimed in claim 1, wherein the sole, sole insert, or sole component is an orthotic sole, an orthotic sole insert or an orthotic component.

26. A sole, sole insert, or sole component for footwear, comprising:

at least one outer bladder;

at least one inner bladder located inside the outer bladder; and

said outer bladder and said at least one inner bladder being separated at least in part by at least one internal sipe; and

wherein the at least one internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of said inner bladder; and

the inner and outer surface portions forming the at least one sipe, oppose each other and are configured to move relative to each other in a sliding motion; and

the at least one internal sipe includes a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the at least one internal sipe; and

at least one electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling the alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the at least one internal sipe;

said inner bladder is formed by at least one flexible, resilient structural element, as viewed in a cross-section when the device is upright and in an unloaded condition, said at least one structural element comprising at least a foamed plastic or a blown rubber; and

wherein at least a part of said at least one structural element is proximate to both an upper inner surface and a lower inner surface of the at least one outer bladder when the sole, sole insert, or sole component is upright and in an unloaded condition.

27. The sole, sole insert, or sole component as claimed in claim 26, wherein the sole, sole insert, or sole component is an orthotic sole, an orthotic sole insert or an orthotic component.

28. The sole, sole insert, or sole component as claimed in claim 26, wherein the at least one inner bladder includes at least one opening.

29. The sole, sole insert, or sole component as claimed in claim 26, wherein said outer bladder has side portions, an uppermost surface and a lowermost surface, both said surfaces being curved concavely on both said side portions to define concavely curved side portions of the at least one outer bladder, so that said concavely curved side portions, together with a middle portion extending between the side portions, form said at least one outer bladder in a U-shape, the concave curvature and the U-shape being determined relative to a central portion of an intended wearer'"'"'s foot location on the footwear or orthotic sole, as viewed in a frontal plane cross-section when the footwear or orthotic sole is upright and in an unloaded condition.

30. The sole, sole insert, or sole component as claimed in claim 26, further comprising at least one attachment between said inner surface of said outer bladder and said outer surface of said inner bladder, said attachment being located in an upper, central portion of said internal sipe between sidemost extents of said uppermost surface of said outer bladder, as viewed in a frontal plane cross-section when the sole, sole insert, or component is upright and in an unloaded position.

31. The sole, sole insert, or sole component as claimed in claim 26, wherein the at least one inner bladder includes a media with at least a magnetorheological liquid.

32. The sole, sole insert, or sole component as claimed in claim 26, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from at least a sidemost extent of a first side of the outer bladder to at least a midpoint of the outer bladder, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded position.

33. The sole, sole insert, or sole component as claimed in claim 26, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe throughout the lower half of the outer bladder, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded position.

34. The sole, sole insert, or sole component as claimed in claim 26, wherein at least a part of said at least one internal sipe is formed in a U-shape and is without any attachments between the inner and outer surface portions forming U-shaped part of the the at least one internal sipe, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded condition.

35. The sole, sole insert, or sole component comprising,

at least one outer bladder;

at least one inner bladder located inside the outer bladder; and

said outer bladder and said at least one said inner bladder being separated at least in part by at least one internal sipe; and

wherein the at least one internal sipe is formed by at least a portion of an inner surface of said outer bladder and at least a portion of an outer surface of said inner bladder; and

the inner and outer surface portions forming the at least one sipe, oppose each other, and configured to move relative to each other in a sliding motion; and

the at least one internal sipe includes a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the at least one internal sipe; and

at least one electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling an alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the at least one internal sipe;

wherein said inner bladder is formed by at least two flexible, resilient structural elements that are interconnected, as viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position; and

at least one said structural element includes at least a foamed plastic or a blown rubber.

36. The sole, sole insert, or sole component as claimed in claim 35, wherein at least a part of the outer bladder is located in a part of a midsole insert of the sole, sole insert, or sole component.

37. The sole, sole insert, or sole component as claimed in claim 35, wherein the outer bladder is located in a midsole insert of the sole, sole insert, or sole component.

38. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one structural element comprises at least one layer of fiber.

39. The sole, sole insert, or sole component as claimed in claim 38, further comprising at least one other internal sipe located between two said layers of fiber and/or flexible, resilient midsole material located within the at least one outer bladder, the at least one internal sipe located between said two layers of fiber and/or flexible, resilient midsole material including a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the at least one internal sipe located between said two layers of fiber and/or flexible, resilient midsole material and wherein at least one said electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling an alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the at least one internal sipe located between said two layers of fiber and/or flexible, resilient midsole material.

40. The sole, sole insert, or sole component as claimed in claim 39, comprising multiple said internal sipes located between two said layers of fiber and/or flexible, resilient midsole material located within the at least one outer bladder, and each said internal sipe located between said two layers of fiber and/or flexible, resilient midsole material including a lubricating media with at least a magnetorheological liquid for use to increase or decrease the sliding resistance between the opposing sipe surfaces by changing an alignment of metal particles in the magnetorheological fluid to alter a flow resistant structure in order to control the sliding motion between the opposing surfaces of the multiple internal sipes within the at least one inner bladder and wherein at least one said electronic control system including a microprocessor controls a flow resistance of at least a part of the magnetorheological liquid by controlling an alignment of the metal particles in the magnetorheological fluid to alter a flow resistant structure in the multiple internal sipes within the at least one inner bladder.

41. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one internal sipe is viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position.

42. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one internal sipe is formed by the inner surface of said outer bladder and the outer surface of said at least one structural element, as viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position.

43. The sole, sole insert, or sole component as claimed in claim 35, wherein at least three said structural elements that are interconnected are located inside the outer bladder, as viewed in a frontal plane cross section when the sole, sole insert, or sole component is in an unloaded, upright position.

44. The sole, sole insert, or sole component as claimed in claim 35, further comprising at least one attachment between said inner surface of said outer bladder and said outer surface of said inner bladder, said attachment being located in an upper, central portion of said internal sipe between sidemost extents of said uppermost surface of said outer bladder, as viewed in a frontal plane cross-section when the footwear or orthotic sole is upright and in an unloaded position.

45. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one inner bladder has a magnetorheological liquid with a flow resistance controlled by the electronic control system.

46. The sole, sole insert, or sole component as claimed in claim 35, wherein the outer bladder a is located in a midsole of the sole, sole insert, or sole component.

47. The sole, sole insert, or sole component as claimed in claim 35, wherein the outer bladder is removable from the sole, sole insert, or sole component.

48. The sole, sole insert, or sole component as claimed in claim 35, wherein the inner and outer surface portions forming the at least one sipe are substantially parallel.

49. The sole, sole insert, or sole component as claimed in claim 35, wherein each of said at least two structural elements comprising at least a foamed plastic or a blown rubber.

50. The sole, sole insert, or sole component as claimed in claim 35, comprising at least three structural elements being located inside the at least one outer bladder, said at least three structural elements comprising at least a foamed plastic or a blown rubber.

51. The sole, sole insert, or sole component as claimed in claim 35, wherein said outer bladder includes side portions, an uppermost surface and a lowermost surface, both said surfaces being curved concavely on both said side portions to define concavely curved side portions of said at least one outer bladder, so that said concavely curved side portions, together with a middle portion extending between the side portions, form said at least one outer bladder in a U-shape, as viewed in a frontal plane cross-section when the footwear or orthotic sole is upright and in an unloaded condition

the concave curvature and the U-shape being determined relative to a central portion of an intended wearer'"'"'s foot location on said footwear or orthotic sole, as viewed in a frontal plane cross-section when the footwear or orthotic sole is upright and in an unloaded condition.

52. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one inner bladder includes at least one opening.

53. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe from at least a sidemost extent of a first side of the outer bladder to at least a midpoint of the outer bladder, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded position.

54. The sole, sole insert, or sole component as claimed in claim 35, wherein the at least one internal sipe extends continuously without any attachments between the inner and outer surface portions forming the at least one internal sipe throughout the lower half of the outer bladder, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded position.

55. The sole, sole insert, or sole component as claimed in claim 35, wherein at least a part of said at least one internal sipe is formed in a U-shape and is without any attachments between the inner and outer surface portions forming U-shaped part of the the at least one internal sipe, as viewed in a frontal plane cross-section when the sole or sole portion is upright and in an unloaded condition.

56. The sole, sole insert, or sole component as claimed in claim 35, wherein the sole, sole insert, or sole component is an orthotic sole, an orthotic sole insert or an orthotic component.