Fine dissection electrosurgical device

• US 9,271,784 B2
• Filed: 03/14/2013
• Issued: 03/01/2016
• Est. Priority Date: 02/09/2011
• Status: Active Grant

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Evans, Doug, Nguyen, Kimberly, Wang, Nathan
• Primary Examiner(s): Peffley, Michael
• Assistant Examiner(s): ZINK, AMANDA L
• Application Number:
  US13/826,268
• Publication Number:
  US 20130197506A1
• Time in Patent Office: 1,083 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 18/042 using additional gas becoming plasma
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 2018/00583 Coblation, i.e. ablation using a cold plasma
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/0063 Sealing
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2218/002 Irrigation
• CPC Class Codes: A61B 2218/007 Aspiration

Abstract

An electrosurgical wand. At least some of the illustrative embodiments are electrosurgical wands including an elongate shaft that defines a handle end and a distal end, a first discharge aperture on the distal end of the elongate shaft, a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode has an edge feature, a first return electrode of conductive material disposed a substantially constant distance from the first active electrode, and an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit.

Claims

1. An electrosurgical wand comprising:

an elongate shaft that defines a handle end and a distal end;

a connector comprising a first and second electrical pins;

an insulative sheath having a distal end that defines a first and second plurality of discharge apertures on the distal end of the elongate shaft, the first and second plurality of discharge apertures fluidly coupled to a first fluid conduit, and the first fluid conduit within the elongate shaft;

a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode having a distal surface and a thickness, and wherein the distal surface comprises at least one inverted cusp portion, defined by two smooth curved surfaces and a line of intersection spaced proximally from the distal surface; and

wherein the first active electrode is electrically coupled to the first electrical pin;

a first return electrode of conductive material, the first return electrode comprising an a distally extending tab arranged on a first side of the shaft and having a shape selected so that the spacing between a distal edge of the tab and the distal surface of the active electrode is near-uniform along the length of the edge of the tab, the first return electrode electrically coupled to the second electrical pin; and

at least one aspiration aperture on a second side of the elongate shaft fluidly coupled to a second fluid conduit, the second fluid conduit within the elongate shaft.

2. The electrosurgical wand of claim 1, wherein the line of intersection has a uniform depth from the distal surface of the first active electrode.

3. The electrosurgical wand of claim 1, further comprising a non-conductive spacer disposed between the first active electrode and the return electrode, and wherein the spacer is tapered to improve fluid flow from return electrode to active electrode.

4. The electrosurgical wand of claim 1 wherein the plurality of discharge apertures are fluidly coupled to a plurality of fluid flow channels disposed in an annular gap between the insulative sheath and the elongate shaft.

5. The electrosurgical wand of claim 1, wherein the first and second plurality of discharge apertures encircle the elongate shaft.

6. The electrosurgical wand of claim 1, wherein the first plurality of discharge apertures is spaced proximally from a distal extension of the first return electrode and partially encircle the return electrode.

7. The electrosurgical wand of claim 1, wherein the second plurality of discharge apertures is disposed on at least one lateral side of the wand and proximate at least one inverted cusp, so that the fluid discharged from the second plurality of discharge apertures is directed towards the at least one inverted cusp without flowing over the return electrode.

8. The electrosurgical wand of claim 1, wherein the first active electrode further comprises a substantially smooth portion, free of any surface asperity, operable to provide a hemostatic tissue effect to target tissue.

9. The wand of claim 1, wherein the first plurality of discharge apertures are disposed on the first side and the second plurality of discharge apertures are disposed laterally relative to the first and second side.

10. A system comprising:

an electrosurgical controller, the electrosurgical controller configured to produce radio frequency (RF) energy at an active terminal with respect to a return terminal;

an electrosurgical wand coupled to the electrosurgical controller, the electrosurgical wand comprising;

an elongate shaft that defines a handle end and a distal end;

an insulative sheath disposed along a portion of the length of the elongate shaft and having a sheath distal end defining a first and second plurality of discharge apertures, the first and second plurality of discharge apertures fluidly coupled to a first fluid conduit and operable to deliver an electrically conductive fluid through the discharge apertures to the shaft distal end;

a first active electrode of conductive material disposed on the distal end of the elongate shaft, the first active electrode having at least one surface asperity for enhanced tissue cutting capability and a smooth portion for coagulating capabilities, and the first active electrode electrically coupled to the first electrical pin;

a first return electrode of conductive material, the first return electrode comprising an extended feature disposed a substantially constant distance from the first active electrode, and the first return electrode electrically coupled to the second electrical pin; and

an aspiration aperture on the distal end of the elongate shaft fluidly coupled to a second fluid conduit, the second fluid conduit within the elongate shaft;

wherein the first plurality of discharge apertures are disposed proximally from the return electrode extended feature and partially encircle a proximal and lateral portion of the return electrode; and

wherein the second plurality of discharge apertures is disposed on at least one lateral side of the wand and adjacent at least one surface asperity so that fluid discharging from the second plurality of discharge apertures flows directly to the at least one surface asperity.

11. The electrosurgical wand of claim 10, wherein the active electrode has a thickness, and wherein the at least one surface asperity is an inverted cusp, disposed through the entire active electrode thickness.

12. The electrosurgical wand of claim 11, wherein the at least one inverted cusp portion is defined by two smooth curved portions, so that the active electrode moves smoothly over target tissue, and wherein a line of intersection of the two smooth curved portions is disposed proximally from a tissue contacting surface of the active electrode.

13. The electrosurgical wand of claim 10, wherein the first and second plurality of discharge apertures are fluidly coupled to a plurality of fluid flow channels disposed in an annular gap between the insulative sheath and the elongate shaft.

14. The electrosurgical wand of claim 10, wherein the return electrode is disposed distal to the first plurality of discharge apertures and laterally relative to the second plurality of discharge apertures.

15. A method comprising:

flowing a conductive fluid within a fluid conduit disposed within a electrosurgical wand, the conductive fluid discharges through both a first plurality of discharge apertures and a second plurality of discharge apertures;

discharging the fluid from the first plurality of discharge apertures over a return electrode, and then over an active electrode, while concomitantly discharging the fluid from the second plurality of discharge apertures directly over the active electrode, bypassing the return electrode;

orienting the wand so that an inverted cusp portion of the active electrode is in contact with a target tissue;

applying electrical energy between the active electrode and the return electrode;

forming, responsive to the energy, a localized plasma proximate to the inverted cusp portion;

ablating, by the localized plasma, a portion of a target tissue proximate to the inverted cusp portion; and

heating, responsive to the energy, the target tissue proximate to a smooth portion disposed on the active electrode at locations spaced away from the inverted cusp portion to thereby provide concomitant hemostasis.

16. The method of claim 15, further comprising aspirating through a fluid conduit in the electrosurgical wand, the aspirating disposed in discrete areas away from a substantial portion of the discharge apertures so that discharged fluid flows over a substantial portion of the return electrode and active electrode, to provide broader wetting of the exposed surface of return electrode, enabling more uniform plasma formation.

17. The method of claim 15, wherein the return electrode comprises a distally extending tab arranged on a first side of the shaft and having a shape selected so that the spacing between a distal edge of the tab and a distal apex of the active electrode is uniform along the length of the edge of the tab.

18. The method of claim 15, further comprising the steps of;

re-orienting the wand so that the smooth portion of the active electrode is substantially in contact with the target tissue;

applying electrical energy between the active electrode and the return electrode;

forming, responsive to the energy, a localized plasma proximate to the smooth portion of the active electrode; and

heating, responsive to the energy, the target tissue proximate to the smooth portion to provide hemostasis.

19. The method of claim 18, further comprising the step of pressing the target tissue within a space disposed between the active electrode and a non-conductive spacer while applying energy, so as to create a focused point of heating, responsive to the energy, and a deeper localized thermal effect into the target tissue.

20. The method of claim 18, wherein re-orienting the wand causes a substantial portion of the return electrode to be inverted and wherein the first plurality of discharge apertures partially encircle both proximal and lateral sides of the return electrode so that the fluid flows so as to wet the return electrode and form a meniscus on the return electrode, even when inverted.

21. The method of claim 15, wherein fluid from the second plurality of discharge apertures bypasses the return electrode, flows directly over a non-conductive spacer and proximate the inverted cusp portion of active electrode.

22. The method of claim 15, wherein the active electrode is a thin plate extending distally from a wand distal end, the thin plate active electrode having an exposed standoff surface and a thickness, and wherein the step of discharging further comprises discharging fluid from the second plurality of apertures substantially towards the active electrode thickness and discharging fluid from the first plurality of apertures substantially over the exposed standoff surface.

23. The method of claim 22, wherein an inverted cusp is disposed on a surface defined by the active electrode thickness, the inverted cusp adjacent the second plurality of discharge apertures.