Variable modulus body brace and body brace system

• US 9,271,858 B2
• Filed: 04/10/2014
• Issued: 03/01/2016
• Est. Priority Date: 07/15/2013
• Status: Active Grant

• Current Assignee: SoftArmour LLC
• Original Assignee: SoftArmour LLC
• Inventors: Ben-Meir, David Amos, Sanford, Allan, Egan, Christen, Esquenazi, Gibran, Hutchison, Richard, Mowell, Nathaniel, Miller, Russell Scott
• Primary Examiner(s): Brown, Michael
• Application Number:
  US14/250,163
• Publication Number:
  US 20150018733A1
• Time in Patent Office: 691 Days
• Field of Search: 602/2, 602 5- 6, 602/16, 602/19, 602 20- 28, 602 60- 63, 128/882, 562/4, 662/02
• US Class Current: 1/1
• CPC Class Codes: A41D 1/002 adapted to accommodate electronic equipment patients' garments for medical monitoring A41D13/1281; luminous ornaments A41D27/085
• CPC Class Codes: A41D 13/0512 Neck or shoulders area
• CPC Class Codes: A41D 13/0543 Legs knee or foot A41D13/06; protectors for the legs of players or sportmen A63B71/1225
• CPC Class Codes: A41D 13/065 Knee protectors
• CPC Class Codes: A61F 2005/0155 with actuating means
• CPC Class Codes: A61F 2005/0167 adjustable
• CPC Class Codes: A61F 2005/0169 with damping means
• CPC Class Codes: A61F 2005/0188 having pressure sensors
• CPC Class Codes: A61F 2210/0066 shrinkable
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2250/0012 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 5/01 Orthopaedic devices, e.g. splints, casts or braces
• CPC Class Codes: A61F 5/0104 without articulation
• CPC Class Codes: A61F 5/0106 for the knees
• CPC Class Codes: A61F 5/0109 Sleeve-like structures
• CPC Class Codes: A61F 5/058 Splints
• CPC Class Codes: A61F 5/0585 for the legs toe correcting devices A61F5/019

Abstract

A brace for a part of a body includes a first conductive fiber associated with a first polarity, and a second conductive fiber associated with a second polarity different from the first polarity. The second fiber is woven together with the first fiber and insulated from the first fiber. The brace also includes a selectively electrically activated cross-linking agent between the first and second fibers. The agent is constructed to cross-link in a first active mode when the first and second fibers are electrified and is constructed to not cross-link in a second inactive mode when the first and second fibers are not electrified. The brace surrounds a body part, such as a knee or neck. The agent can include an ER fluid and/or EAP. A brace system includes a selectively electrically activated brace for the part of the body.

Claims

1. A brace for at least a part of a body comprising:

a first conductive fiber associated with a first polarity; and

a second conductive fiber associated with a second polarity different from the first polarity, the second fiber woven together with the first fiber and insulated from the first fiber; and

a selectively electrically activated cross-linking agent between the first and second fiber, wherein the agent is constructed to limit relative movement of the first and second fibers in a first active mode when the first and second fibers are electrified.

2. The brace according to claim 1, further comprising a first terminal electrically connected to the first conductive fiber and a second terminal electrically connected to the second conductive fibers, wherein the first and second terminals are electrically isolated from each other.

3. The brace according to claim 2, wherein at least one of the first conductive fiber and the second conductive fiber includes electrical insulation.

4. The brace according to claim 3, wherein the first plurality of fibers and the second plurality of fibers are arranged in a warp/weft pattern in which the first fiber forms the warp and the second fiber forms the weft.

5. The brace according to claim 4, wherein the cross-linking agent includes an ER fluid retained in contact with the first fiber and the second fiber.

6. The brace according to claim 4, wherein the cross-linking agent includes an EAP dielectric attached to the first fiber and the second fiber.

7. The brace according to claim 3, wherein the first terminal and the second terminal are spaced longitudinally from each other and wherein the first conductive fiber extends longitudinally from the first terminal towards the second terminal, but is spaced therefrom and the second conductive fiber extends longitudinally from the second terminal towards the first terminal but is spaced therefrom, and wherein the first conductive fiber is intertwined with the second conductive fiber longitudinally.

8. The brace according to claim 7, further including a sheath surrounding the intertwined first and second conductive fibers, wherein the agent includes an ER fluid contained by the sheath and retained in contact with the first and second conductive fibers.

9. The brace according to claim 3, wherein the first conductive fiber is formed as a first loop and has a first end and a second end attached to the first terminal and the second conductive fiber is formed as a second loop and has a first end and a second end attached to the second terminal, and wherein the first loop is woven with the second loop.

10. The brace according to claim 3, wherein the fibers have EAP strips longitudinally positioned on an outer surface of the fibers.

11. The brace according to claim 3, wherein EAP strips are circumferentially spaced and attached to the fibers at only one end of the EAP strips.