Wrap around side impact airbag systems and methods

• US 9,272,682 B2
• Filed: 11/26/2013
• Issued: 03/01/2016
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Original Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Inventors: Wang, Xiaohong, Makioka, Takayuki
• Primary Examiner(s): FRISBY, KEITH J
• Application Number:
  US14/091,224
• Publication Number:
  US 20150145234A1
• Time in Patent Office: 826 Days
• Field of Search: 280/730.2, 280/729, 280/743.1, 280/730.1
• US Class Current: 1/1
• CPC Class Codes: B60R 2021/0009 Oblique collision
• CPC Class Codes: B60R 2021/23316 Inner seams, e.g. creating separate compartments or used as tethering means
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: Y10T 29/49622 Vehicular structural member making

Abstract

An airbag assembly may include an inflatable curtain airbag with a stowed configuration and a deployed configuration. The inflatable curtain may have a first chamber and a second chamber that inflates forward of the first chamber. The second chamber may be separated from the first chamber by a non-inflating region. The non-inflating region may have a width selected such that in-plane bending of the inflatable curtain occurs during deployment. The in-plane bending may position the second chamber lower than the first chamber such that the second chamber overlaps a significant portion of a door adjacent to the inflatable curtain. Forward and rearward portions of the non-inflating region may be attached together to form a fold that decreases the width of the non-inflating region, thereby enhancing the in-plane bending. The second chamber may also bend out-of-plane relative to the first chamber to help provide protection in small overlap collision situations.

Claims

1. An airbag assembly for disposition proximate a roof of a vehicle to shield a vehicle occupant from impacting at least one lateral surface of the vehicle, the airbag assembly comprising:

an inflatable curtain airbag having a stowed configuration proximate the roof of the vehicle and a deployed configuration into which the inflatable curtain airbag deploys downward between the vehicle occupant and the at least one lateral surface of the vehicle, the inflatable curtain airbag comprising an inboard fabric layer and an outboard fabric layer that are secured together at a peripheral juncture to define, interior to the peripheral juncture, the peripheral juncture having a top portion and a bottom portion, the inflatable curtain airbag comprising;

a first chamber;

a second chamber in fluid communication with the first chamber; and

a non-inflating region extending from the bottom portion of the peripheral juncture towards the top portion of the peripheral juncture to at least partially separate the first chamber from the second chamber, the non-inflating region having a width selected to permit in-plane bending of the inflatable curtain airbag at the non-inflating region such that the second chamber tilts downward relative to the first chamber and the width of the non-inflating region is reduced at the bottom portion of the peripheral juncture in the deployed configuration.

2. The airbag assembly of claim 1, wherein the non-inflating region comprises an angled portion that extends forward and upward from the bottom portion of the peripheral juncture between the first chamber and the second chamber.

3. The airbag assembly of claim 2, wherein the non-inflating region further comprises a forward portion that extends forward of the angled portion to divide the second chamber into an upper segment and a lower segment, wherein, in the deployed configuration, the second chamber inflates inboard of a window and the lower segment extends lower than a bottom of the window and lower than the first chamber.

4. The airbag assembly of claim 3, wherein the second chamber further comprises a forward segment, wherein the upper segment, the forward segment, and the lower segment cooperate to define a single non-branching passageway that conducts inflation gas from the first chamber to the upper segment, from the upper segment to the forward segment, and from the forward segment to the lower segment.

5. The airbag assembly of claim 3, wherein, in the deployed configuration, the lower segment is angled such that on the lower segment, an exterior surface of the inboard fabric layer faces upward.

6. The airbag assembly of claim 1, wherein the width of the non-inflating region is between 7 mm and 120 mm.

7. The airbag assembly of claim 1, wherein in the deployed configuration, the second chamber is positioned between an occupant zone that would ordinarily be occupied by the vehicle occupant'"'"'s head and at least one of an A-pillar of the vehicle and a portion of an instrument panel of the vehicle.

8. The airbag assembly of claim 1, further comprising an attachment feature that attaches a forward portion of the non-inflating region to a rearward portion of the non-inflating region such that a compaction feature is defined between the forward portion and the rearward portion to compress the width of the non-inflating region, wherein the compaction feature is selected from the group consisting of a fold and a cut.

9. The airbag assembly of claim 8, wherein the attachment feature comprises stitching applied to the forward portion and the rearward portion.

10. An airbag assembly for disposition proximate a roof of a vehicle to shield a vehicle occupant from impacting at least one lateral surface of the vehicle, the airbag assembly comprising:

an inflatable curtain airbag having a stowed configuration proximate the roof of the vehicle and a deployed configuration into which the inflatable curtain airbag deploys downward between the vehicle occupant and the at least one lateral surface of the vehicle, the inflatable curtain airbag comprising an inboard fabric layer and an outboard fabric layer that are secured together at a peripheral juncture to define, interior to the peripheral juncture, the peripheral juncture having a top portion and a bottom portion, the inflatable curtain airbag comprising;

a first chamber;

a second chamber in fluid communication with the first chamber, the second chamber comprising a single unbranching passageway comprising;

an upper segment through which inflation gas enters the second chamber from the first chamber; and

a lower segment below the upper segment and adjacent to the bottom portion of the peripheral juncture, wherein the lower segment directs the inflation gas back toward the first chamber; and

a non-inflating region extending from the bottom portion of the peripheral juncture towards the top portion of the peripheral juncture to at least partially separate the first chamber from the second chamber, the non-inflating region having a width selected to permit in-plane bending of the inflatable curtain airbag at the non-inflating region such that the lower segment of the second chamber tilts downward at an angle relative to the first chamber in the deployed configuration.

11. The airbag assembly of claim 10, wherein the inboard fabric layer and the outboard fabric layer are further secured together to define the non-inflating region having an angled portion that extends forward and upward from the bottom portion of the peripheral juncture to at least partially separate the first chamber from the second chamber and a forward portion that separates the upper segment from the lower segment, wherein the single unbranching passageway further comprises a forward segment positioned to convey the inflation gas downward from the upper segment to the lower segment.

12. The airbag assembly of claim 10, wherein due to the in-plane bending of the inflatable curtain airbag the lower segment of the second chamber inflates inboard of a window and extends lower than a bottom of the window.

13. The airbag assembly of claim 10, wherein the inboard fabric layer and the outboard fabric layer are further secured together to define a non-inflating region comprising a generally vertical portion that extends upward from a bottom edge of the peripheral juncture to at least partially separate the first chamber from the second chamber, and a generally horizontal portion that separates the upper segment from the lower segment, the airbag assembly further comprising an attachment feature that attaches a forward portion of the non-inflating region to a rearward portion of the non-inflating region such that a fold is defined between the forward portion and the rearward portion to reduce a width of the non-inflating region.