Electrically assisted cycle kit

• US 9,272,751 B2
• Filed: 04/24/2013
• Issued: 03/01/2016
• Est. Priority Date: 04/24/2012
• Status: Active Grant

• Current Assignee: Modern Times Ltd.
• Original Assignee: Modern Times Ltd.
• Inventors: Searles, Mark Aubrey
• Primary Examiner(s): Cheung, Calvin
• Assistant Examiner(s): SHUDY, ANGELINA M
• Application Number:
  US13/869,412
• Publication Number:
  US 20130311020A1
• Time in Patent Office: 1,042 Days
• Field of Search: 701/22, 248/205.1, 295/921
• US Class Current: 1/1
• CPC Class Codes: B62M 6/50 characterised by detectors or sensors, or arrangement thereof
• CPC Class Codes: F16M 13/022 repositionable
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

An electrically assisted cycle kit (50) for fitting to a pedal cycle (2) comprises an electric motor (58) for assisting pedal cycle motion, a battery (52) for powering the motor (58), and a controller (60) for controlling the drive of the motor (58). A gear tooth sensor (65) provides a gear motion signal indicative of the speed/acceleration of motion of gear teeth (94) and valleys (95) of a gear sprocket (32) of the cycle. The controller controls the drive of the motor (58) in dependence on the gear motion signal.

Claims

1. An electrically assisted cycle kit for fitting to a pedal cycle to convert the pedal cycle into an electrically assisted pedal cycle, the electrically assisted cycle kit comprising:

an electric motor for assisting pedal cycle motion of the pedal cycle;

a battery for powering the electric motor;

a gear tooth sensor for providing a gear motion signal indicative of at least one of (i) a speed of motion of gear teeth and valleys of an existing rear sprocket of the pedal cycle relative to the gear tooth sensor, said existing rear sprocket not provided in said electrically assisted cycle kit, and (ii) an acceleration of motion of the gear teeth and valleys of the existing rear sprocket of the pedal cycle relative to the gear tooth sensor; and

a controller for controlling a drive of the electric motor in dependence on the gear motion signal provided by the gear tooth sensor.

2. The electrically assisted cycle kit according to claim 1, wherein the controller is configured to stop the drive of the electric motor in response to detecting slowing of pedaling based on the gear motion signal provided by the gear tooth sensor, without using a brake sensor for sensing actuation of brake levers.

3. The electrically assisted cycle kit according to claim 1, wherein the gear tooth sensor is configured to provide the gear motion signal which is indicative of a direction of rotation of the existing rear sprocket;

and

the controller is configured to control the drive of the electric motor in dependence on the direction of rotation indicated by the gear motion signal.

4. The electrically assisted cycle kit according to claim 3, wherein the gear tooth sensor comprises at least a first sensor and a second sensor spaced apart from one another for sensing motion of the gear teeth and valleys of the rear sprocket;

and

the controller is configured to detect the direction of rotation of the existing rear sprocket based on the sensing of said at least a first sensor and a second sensor.

5. The electrically assisted cycle kit according to claim 1, wherein the controller is configured to stop the drive of the electric motor in response to detecting deceleration of rotation of the existing rear sprocket based on the gear motion signal provided by the gear tooth sensor.

6. The electrically assisted cycle kit according to claim 1, comprising a sensor attachment for attaching the gear tooth sensor to a chain stay or rear axle of the pedal cycle.

7. The electrically assisted cycle kit according to claim 1, comprising a sensor attachment for attaching the gear tooth sensor to the pedal cycle, wherein the sensor attachment comprises:

a sensor housing configured to house the gear tooth sensor;

a support platform for attaching to a frame of the pedal cycle; and

a support arm for connecting the sensor housing to the support platform.

8. The electrically assisted cycle kit according to claim 7, wherein the sensor attachment comprises a plurality of gripping members having a gripping surface for gripping the frame.

9. The electrically assisted cycle kit according to claim 8, wherein at least the gripping surface of the plurality of gripping members is made from a slip-resistant material.

10. The electrically assisted cycle kit according to claim 7, wherein the sensor attachment comprises a retaining mechanism configured to resist displacement of the sensor housing to retain the sensor housing in an in-use position.

11. The electrically assisted cycle kit according to claim 7, wherein at least one of the sensor housing and the support platform is coupled to the support arm via a joining portion allowing said at least one of the sensor housing and the support platform to be rotated relative to the support arm about at least two different axes of rotation.

12. The electrically assisted cycle kit according to claim 7, wherein the support arm comprises parallel support bars, at least one of the sensor housing and the support platform is coupled to the support arm via a joining portion fastened between the parallel support bars by a bolt, and a nut for fastening the bolt is held by the support arm to prevent rotation of the nut as the bolt is adjusted.

13. The electrically assisted cycle kit according to claim 7, wherein the sensor housing is coupled to the support arm via a joining portion comprising a first portion connected to the sensor housing, a second portion connected to the support arm, wherein the first portion and the second portion are pressed together;

and

one of the first portion and the second portion comprises a notch and another of the first portion and the second portion comprises a projection for engaging with the notch.

14. The electrically assisted cycle kit according to claim 13, wherein the second portion is rotatable relative to the first portion.

15. An electrically assisted cycle kit for fitting to a pedal cycle, the electrically assisted cycle kit comprising:

an electric motor for assisting pedal cycle motion of the pedal cycle;

a battery for powering the electric motor;

a gear tooth sensor for providing a gear motion signal indicative of at least one of (i) a speed of motion of gear teeth and valleys of a gear sprocket of the pedal cycle relative to the gear tooth sensor, and (ii) an acceleration of motion of the gear teeth and valleys of the gear sprocket of the pedal cycle relative to the gear tooth sensor; and

a controller for controlling a drive of the electric motor in dependence on the gear motion signal provided by the gear tooth sensor;

wherein the controller is configured to determine a ground speed of the pedal cycle from the gear motion signal provided by said gear tooth sensor also used by the controller for controlling the drive of the electric motor.

16. The electrically assisted cycle kit according to claim 15, wherein the controller is configured to reduce the drive of the electric motor in response to detecting that the ground speed of the pedal cycle has risen to a threshold speed.

17. The electrically assisted cycle kit according to claim 15, wherein the controller is configured to determine a number of teeth of the gear sprocket corresponding to a full rotation of a rotating element of the pedal cycle;

and

the controller is configured to determine the ground speed of the pedal cycle in dependence on the gear motion signal and the number of teeth of the gear sprocket.

18. The electrically assisted cycle kit according to claim 17, wherein the controller is configured to determine the number of teeth based on:

(i) motor data provided by the electric motor;

or

(ii) a proximity signal provided by a proximity sensor.

19. An attachment for attaching an object to a pedal cycle, comprising a support platform for attaching to a frame of the pedal cycle and a support arm for connecting the object to the support platform;

wherein the object is connected to the support arm via a joining portion comprising a first portion connected to the object and a second portion connected to the support arm, wherein a first side of the first portion and a second side of the second portion are pressed against each other; and

one of said first side of the first portion and said second side of the second portion comprises a notch, and another of said first side of the first portion and said second side of the second portion comprises a projection for engaging with the notch.

20. A method of fitting an electrically assisted cycle kit to a pedal cycle, the method comprising:

attaching an electric motor to the pedal cycle for assisting pedal cycle motion of the pedal cycle;

attaching a gear tooth sensor to the pedal cycle for providing a gear motion signal indicative of at least one of (i) a speed of motion of gear teeth and valleys of an existing rear sprocket of the pedal cycle relative to the gear tooth sensor, said existing rear sprocket not provided in the electrically assisted cycle kit, and (ii) an acceleration of motion of the gear teeth and valleys of the existing rear sprocket of the pedal cycle relative to the gear tooth sensor;

attaching a controller to the pedal cycle and connecting the controller to the electric motor and the gear tooth sensor for controlling the drive of the electric motor in dependence on the gear motion signal provided by the gear tooth sensor; and

attaching a battery to the pedal cycle and connecting the battery for powering the electric motor, the gear tooth sensor and the controller.