Automatic drug packaging machine and package-less verification system

• US 9,272,796 B1
• Filed: 01/11/2011
• Issued: 03/01/2016
• Est. Priority Date: 01/11/2011
• Status: Active Grant

• Current Assignee: Chudy Group LLC
• Original Assignee: Chudy Group LLC
• Inventors: Chudy, Duane S.
• Primary Examiner(s): Tecco, Andrew M
• Application Number:
  US13/004,730
• Time in Patent Office: 1,876 Days
• Field of Search: 53 53- 54, 53/58, 53494-495, 53498-501, 535/07, 535/08, 382/141, 382/321, 700/244
• US Class Current: 1/1
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 57/10 responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
• CPC Class Codes: B65B 9/06 Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
• CPC Class Codes: G01N 21/9508 Capsules; Tablets
• CPC Class Codes: G07F 11/70 in which the articles are formed in the apparatus from components, blanks, or material constituents
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00
• CPC Class Codes: G07G 1/0045 with a code reader for reading of an identifying code of the article to be registered, e.g. barcode reader or radio-frequency identity [RFID] reader
• CPC Class Codes: G16H 20/13 delivered from dispensers

Abstract

An automatic drug packaging machine and package-less verification system together with methods and apparatus. In embodiments, the system may include an automatic drug packaging machine for packaging one or more drug into ones of separate pouch packages forming a pouch package web. Each pouch package may include information, a machine-readable code, and have a side through which each packaged drug is viewable. An imager adjacent the web is provided to capture an image of each packaged drug within the pouch package. In embodiments, a code reader adjacent the web may read the pouch package machine-readable code. The code reader may be associated with the imager. In an embodiment, the machine-readable code is compared with an expected code for the pouch package and image information of each packaged drug within the pouch package is compared with a reference image corresponding to each packaged drug for a match. In such embodiment, data may be generated for the pouch package responsive to whether the codes match and whether the images match to provide a verification of the pouch package if the comparisons match and, alternatively, a non-verification of the pouch package if at least one of the comparisons do not match.

Claims

1. An automatic drug packaging machine and package-less verification system, comprising:

an automatic drug packaging machine including a support structure, an information-application device and a packaging apparatus within the automatic drug packaging machine for packaging one or more drug into ones of separate pouch packages one after the other thereby forming a pouch package web, each pouch package having sides including a side through which each packaged drug is viewable;

an imager secured with respect to the support structure to capture an image of the pouch package during formation of the pouch package web;

a code reader secured with respect to the support structure to read a machine-readable code applied by the information-application device to each pouch package during formation of the pouch package web; and

a computer programmed with instructions for performing a method of package-less verification of the pouch packages including;

storing information in non-volatile memory for packaging of each pouch package, the stored information including an identification code for each pouch package;

applying the stored information to a side of the pouch package with the information-application device during formation of the pouch package web, the applied information including human-readable information and a machine-readable code corresponding to the identification code;

packaging a drug within the pouch package during formation of the pouch package web;

capturing an image of the pouch package including each packaged drug therein and the applied human-readable information during formation of the pouch package web;

storing the image of the pouch package including the images of each packaged drug therein and the applied human-readable information with the stored information for the pouch package during formation of the pouch package web;

reading the machine-readable code with the code reader during formation of the pouch package web;

comparing the machine-readable code of the pouch package with the stored identification code for a match during formation of the pouch package web;

displaying the stored image of the pouch package including the images of each packaged drug therein and the applied human-readable information thereby enabling a comparison of the displayed images with the stored information for the pouch package for a match; and

creating a record for the pouch package during formation of the pouch package web responsive to whether the machine-readable code matches the stored identification code and creating a record for the pouch package responsive to whether the image of each packaged drug and the image of the applied human-readable information match the stored information for the pouch package, the pouch package being verified as correct if the comparisons match and, alternatively, being non-verified if at least one of the comparisons do not match.

2. The automatic drug packaging machine and package-less verification system of claim 1 wherein creating the record for the pouch package during formation of the pouch package web occurs automatically after reading the machine-readable code.

3. The automatic drug packaging machine and package-less verification system of claim 1 wherein the automatic drug packaging machine further comprises a module, the module includes the support structure, and the imager and code reader are secured to the support structure within the module.

4. The automatic drug packaging machine and package-less verification system of claim 3 wherein creating the record for the pouch package during formation of the pouch package web occurs before the pouch package exits the module.

5. The automatic drug packaging machine and package-less verification system of claim 3 wherein the module is capable of being secured to an automatic drug packaging machine housing.

6. The automatic drug packaging machine and package-less verification system of claim 1 wherein the method further includes creating a record of the pouch package verification or non-verification.

7. The automatic drug packaging machine and package-less verification system of claim 6 wherein creating the record of the pouch package verification or non-verification further includes creating the record in a file for the pouch package.

8. The automatic drug packaging machine and package-less verification system of claim 1 wherein the method further includes generating an alarm if the codes do not match.

9. The automatic drug packaging machine and package-less verification system of claim 1 wherein the method further includes stopping the automatic drug packaging machine if the codes do not match.

10. The automatic drug packaging machine and package-less verification system of claim 1 wherein the method further includes providing a modification of the pouch package if the codes do not match.

11. The automatic drug packaging machine and package-less verification system of claim 10 wherein the modification provided is an identification mark made on the pouch package.

12. The automatic drug packaging machine and package-less verification system of claim 1 wherein the method further includes providing a classification code on the pouch package, the classification code including a color corresponding to the time of day at which each drug in the pouch package is to be taken by a patient.

13. The automatic drug packaging machine and package-less verification system of claim 1 wherein the method further includes providing a message package in the pouch package web proximate the pouch package, the message package including information relating to the pouch package.

14. The automatic drug packaging machine and package-less verification system of claim 1 wherein the applied information is on the side through which each packaged drug is viewable and the applied information and each packaged drug are viewable simultaneously.

15. The automatic drug packaging machine and package-less verification system of claim 1 wherein the machine-readable code of the pouch package is a barcode.

16. The automatic drug packaging machine and package-less verification system of claim 1 wherein the code reader is integrated with the imager.

17. The automatic drug packaging machine and package-less verification system of claim 1 further comprising a display and the comparison of the displayed images with the stored information occurs on the display.

18. The automatic drug packaging machine and package-less verification system of claim 17 including a first location at which the automatic drug packaging machine is located and the capturing of the image of the pouch package occurs and a second location different from and spaced from the first location at which the display is located and at which the comparison occurs.

19. The automatic drug packaging machine and package-less verification system of claim 17 wherein the applied human-readable information is on a pouch package first side, the side through which each packaged drug is viewable is a pouch package second side, and the imager further includes:

a first imaging device secured with respect to the support structure adjacent the pouch package web to capture an image of the applied information on the pouch package first side; and

a second imaging device secured with respect to the support structure adjacent the pouch package web to capture the image of the pouch package second side and each packaged drug viewable through the second side.

20. The automatic drug packaging machine and package-less verification system of claim 19 wherein the method further includes:

capturing an image of the applied information on the pouch package first side with the first imaging device;

capturing an image of the pouch package second side through which each packaged drug is viewable with the second imaging device; and

the comparison of the images of the pouch package first side, the pouch package second side and the stored information for the pouch package occurs on the display.

21. The automatic drug packaging machine and package-less verification system of claim 20 wherein the method further includes associating an image of the pouch package first side and an image of the pouch package second side with a file for the pouch package.

22. The automatic drug packaging machine and package-less verification system of claim 21 wherein the method further includes creating a record in the file that the pouch package has been verified as correct by a user.

23. The automatic drug packaging machine and package-less verification system of claim 1 wherein the pouch package further includes a side in addition to the side through which each packaged drug is viewable, the information-application device comprises a printer, and the method further includes printing the applied information on a side.

24. The automatic drug packaging machine and package-less verification system of claim 23 wherein the applied information includes a registration mark detectable by the imager and the method further includes capturing the image of the pouch package side including the applied information responsive to detection of the registration mark.

25. The automatic drug packaging machine and package-less verification system of claim 24 wherein the method further includes:

selecting a size for the pouch package from a plurality of different sizes; and

printing the applied information including the registration mark on a pouch package side at a position based on the selected pouch package size so that the applied information is in position for imaging by the imager.

26. The automatic drug packaging machine and package-less verification system of claim 1 wherein the automatic drug packaging machine further comprises:

a cassette;

a first counter associated with the cassette, the counter making a count when each drug is dispensed from the cassette;

a second counter associated with the packaging apparatus which receives each drug dispensed from the cassette, the second counter making a count when each drug is loaded into the pouch package web for forming a pouch package; and

, wherein,

the method further includes comparing the counts with an expected count for the pouch package to confirm that the expected count was packaged in the pouch package.