Sensor module for a lighting fixture

• US 9,273,860 B2
• Filed: 11/19/2013
• Issued: 03/01/2016
• Est. Priority Date: 04/22/2013
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Pratt, Spencer Scott, Heeter, Shawn Leroux
• Primary Examiner(s): Bowman, Mary Ellen
• Application Number:
  US14/084,183
• Publication Number:
  US 20150138784A1
• Time in Patent Office: 833 Days
• US Class Current: 1/1
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 23/0442 activated by means of a sensor, e.g. motion or photodetectors
• CPC Class Codes: F21V 23/0464 the sensor sensing the level of ambient illumination, e.g. dawn or dusk sensors
• CPC Class Codes: F21V 23/0471 the sensor detecting the proximity, the presence or the movement of an object or a person
• CPC Class Codes: F21V 29/76 with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section

Abstract

A sensor module is integrated into a lighting fixture. The sensor module includes one or more environmental sensors and can be readily installed in or removed from the lighting fixture. In one embodiment, a heatsink of the lighting fixture is configured to receive the sensor module. Readings from the environmental sensors may be passed to control electronics associated with the lighting fixture and used to control the light output of the lighting fixture. The readings may also be passed on to other lighting fixtures, which may also use the readings to control their light output.

Claims

1. A lighting fixture comprising:

a main structure;

a light source provided within the main structure and configured such that light emitted from the light source is directed out of the main structure toward an illuminated area; and

a heatsink thermally coupled to the light source and having an exposed portion with a sensor recess, which is configured to receive a sensor module comprising at least one environmental sensor, which is exposed to the illuminated area, wherein the sensor recess comprises;

a main recess; and

a plurality of partially open bosses on either side of the main recess where the main recess and the plurality of partially open bosses open to the end of the heatsink, such that opposing mounting tabs on the sensor module engage and slide into the plurality of partially open bosses as the sensor module is slid into the sensor recess via the end of the heatsink.

2. The lighting fixture of claim 1 wherein the heatsink comprises a plurality of fins on the exposed portion and extending generally toward the illuminated area.

3. The lighting fixture of claim 1 wherein the sensor recess is provided at an end of the heatsink.

4. The lighting fixture of claim 3 wherein the heatsink is elongated and comprises a plurality of fins on the exposed portion, extending generally toward the illuminated area, and running along a length of the heatsink up to the sensor recess.

5. The lighting fixture of claim 1 wherein at least a portion of the plurality of partially open bosses is threaded to receive screws.

6. The lighting fixture of claim 5 wherein the main structure comprises an end cap that has a plurality of holes that aligns with ends of the plurality of partially open bosses and a section that prevents the sensor module from sliding axially out of the sensor recess.

7. The lighting fixture of claim 1 wherein each of the plurality of partially open bosses is defined by a hole that extends axially into the end of the heatsink and an elongated slot that extends along at least a portion of the hole and connects the hole to the main recess.

8. The lighting fixture of claim 7 wherein each elongated slot has a width that is less than a diameter of the hole.

9. The lighting fixture of claim 1 further comprising the sensor module.

10. The lighting fixture of claim 9 wherein the heatsink has a main body in which the sensor recess is formed and the sensor module has a housing that substantially continues contours of the main body to provide an integrated aesthetic when the sensor module resides in the sensor recess.

11. The lighting fixture of claim 9 wherein the at least one environmental sensor comprises at least one of an occupancy sensor, an ambient light sensor, and a temperature sensor.

12. The lighting fixture of claim 9 wherein the at least one environmental sensor comprises at least two different types of environmental sensors.

13. The lighting fixture of claim 12 wherein the at least two different types of environmental sensors are configured to sense one environmental condition.

14. The lighting fixture of claim 12 wherein the at least two different types of environmental sensors are configured to sense different environmental conditions.

15. The lighting fixture of claim 9 wherein the sensor module comprises a housing with an ambient light sensor mounted inside of the housing.

16. The lighting fixture of claim 15 wherein the housing has a first opening that forms a light pipe receptacle such that when a light pipe is placed in the light pipe receptacle, ambient light is directed through the first opening to the ambient light sensor via the light pipe.

17. The lighting fixture of claim 16 wherein the light pipe receptacle has a first snap-fit feature that is configured to mate with a complementary second snap-fit feature of the light pipe, such that the light pipe releasably engages the light pipe receptacle via the first and second snap-fit features.

18. The lighting fixture of claim 16 wherein the sensor module further comprises an occupancy sensor that extends through a sensor opening in the housing.

19. The lighting fixture of claim 16 wherein the sensor module further comprises an occupancy sensor that extends through a sensor opening in the housing.

20. The lighting fixture of claim 9 wherein the sensor module further comprises a housing and an occupancy sensor that extends through a sensor opening in the housing.

21. A sensor module for a lighting fixture comprising:

a housing;

an ambient light sensor mounted within the housing below a first opening; and

a light pipe, wherein the first opening comprises a snap-fit connector and the light pipe comprises a complementary snap-fit connector, which is configured to releasably engage the snap-fit connector.

22. The sensor module of claim 21 further comprising a connection mechanism configured to engage a heatsink on the lighting fixture.

23. The sensor module of claim 21 further comprising an occupancy sensor that extends through the housing via a second opening.

24. The sensor module of claim 21 further comprising a printed circuit board onto which at least one environmental sensor is mounted and where the housing comprises an upper housing and a lower housing that connect together to house the printed circuit board.

25. The sensor module of claim 24 wherein the at least one environmental sensor mounts to the printed circuit board and extends through the upper housing via a first opening.

26. The sensor module of claim 25 wherein the at least one environmental sensor is an occupancy sensor.

27. The sensor module of claim 24 wherein the at least one environmental sensor mounts to the printed circuit board and resides on the printed circuit board below a first opening in the upper housing.

28. The sensor module of claim 21 wherein the housing further comprises opposing tabs that extend outward from the housing and are configured to engage slots in the heatsink.

29. The sensor module of claim 28 wherein the heatsink has a sensor recess configured to receive the housing of the sensor module, and the slots in the heatsink are connected to the sensor recess.

30. The sensor module of claim 28 wherein the at least one environmental sensor comprises an ambient light sensor and an occupancy sensor.

31. The sensor module of claim 30 wherein the occupancy sensor extends through the housing via a second opening.