Shielding elements for use in communication cables

• US 9,275,776 B1
• Filed: 12/22/2014
• Issued: 03/01/2016
• Est. Priority Date: 08/11/2006
• Status: Active Grant

• Current Assignee: Superior Essex International IP
• Original Assignee: Essex Group Incorporated (LS Corporation)
• Inventors: McNut, Christopher W.
• Primary Examiner(s): Thompson, Timothy
• Assistant Examiner(s): McGee, III, Paul
• Application Number:
  US14/578,921
• Time in Patent Office: 435 Days
• Field of Search: 174/107, 174/32, 174/33, 174/34, 174/350, 174/36
• US Class Current: 1/1
• CPC Class Codes: H01B 11/06 with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
• CPC Class Codes: H01B 11/1008 Features relating to screening tape per se

Abstract

Cables incorporating discontinuous shielding elements are described. A cable may include at least one twisted pair of individually insulated conductors, and a shield element may be positioned adjacent to the at least one twisted pair. The shield element may include a plurality of segments positioned along a longitudinal direction of the cable. Each segment may include a respective dielectric substrate with electrically conductive material formed on the substrate, and each segment may be electrically isolated from the other segments. A respective overlap may be formed between adjacent segments along a shared longitudinal edge. Additionally, a jacket may be formed around the at least one twisted pair and the shield element.

Claims

1. A cable comprising:

at least one twisted pair of individually insulated conductors;

a shield element positioned adjacent to the at least one twisted pair, the shield comprising;

a plurality of segments positioned along a longitudinal direction of the cable, each segment comprising a respective dielectric substrate with electrically conductive material formed on the substrate, and each segment electrically isolated from the other segments,

wherein a respective overlap is formed between adjacent segments along a shared longitudinal edge, and

wherein, for each pair of overlapping adjacent segments, the dielectric substrate of an overlapping segment is positioned between the respective electrically conductive material of the two adjacent segments; and

a jacket formed around the at least one twisted pair and the shield.

2. The cable of claim 1, wherein the at least one twisted pair comprises a plurality of twisted pairs, and

wherein the shield element comprises a separator positioned between at least two of the plurality of twisted pairs.

3. The cable of claim 1, wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one half inch or greater.

4. The cable of claim 1, wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one inch or greater.

5. The cable of claim 1, wherein the plurality of segments comprises a first segment, a second segment, and a third segment, each segment comprising a respective first end and a respective second end opposite the first end along the longitudinal direction,

wherein the first end of the second segment overlaps the second end of the first segment, and

wherein the first end of the third segment overlaps the second end of the second segment.

6. The cable of claim 1, wherein the electrically conductive material covers substantially an entire surface of the dielectric substrate of at least one of the plurality of segments.

7. The cable of claim 1, wherein electrically conductive material on at least one of the plurality of segments is electrically shorted to itself in a circumferential direction.

8. The cable of claim 7, wherein the at least one segment extends in the longitudinal direction of the cable and further comprises a first edge and a second edge along a width dimension, and

wherein either (i) the segment is folded over itself at one or more points along at least one of the first edge or the second edge, (ii) the electrically conductive material extends beyond the dielectric substrate at one or more points along at least one of the first edge or the second edge, (iii) the electrically conductive material is formed on opposing sides of the dielectric substrate at one or more points along at least one of the first edge the second edge, (iv) one or more openings are formed in the dielectric substrate at or near at least one of the first edge or the second edge, or (v) one or more electrically conductive vias are formed through the dielectric substrate at or near at least one of the first edge or the second edge.

9. The cable of claim 1, wherein each of the plurality of segments has a length of approximately two meters or greater.

10. A cable comprising:

a plurality of twisted pairs of individually insulated electrical conductors;

a separator positioned between at least two of the plurality of twisted pairs, the separator comprising a plurality of discrete individual segments positioned adjacent to one another along a longitudinal length of the cable, each segment comprising electrically conductive material formed on a respective dielectric substrate, wherein a respective overlap is formed between each pair of adjacent segments and, for at least one pair of segments, the dielectric substrate of an overlapping segment is positioned between the respective electrically conductive material of the pair of segments; and

a jacket formed around the at least one twisted pair and the shield.

11. The cable of claim 10, wherein a cross-section of the separator has one of (i) a cross shape, (ii) a T-shape, (iii) a Y-shape, (iv) an L-shape, (v) a J-shape, (vi) a diamond shape, or (vii) a rod shape.

12. The cable of claim 10, wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one half inch or greater.

13. The cable of claim 10, wherein the electrically conductive material covers substantially an entire surface of the dielectric substrate of at least one of the plurality of segments.

14. The cable of claim 10, wherein a plurality of discrete patches of electrically conductive material are formed on the dielectric substrate of at least one of the plurality of segments.

15. The cable of claim 10, wherein electrically conductive material on at least one of the plurality of segments is electrically shorted to itself in a circumferential direction.

16. The cable of claim 15, wherein the at least one segment extends in the longitudinal direction of the cable and further comprises a first edge and a second edge along a width dimension, and

wherein either (i) the segment is folded over itself at one or more points along at least one of the first edge or the second edge, (ii) the electrically conductive material extends beyond the dielectric substrate at one or more points along at least one of the first edge or the second edge, (iii) the electrically conductive material is formed on opposing sides of the dielectric substrate at one or more points along at least one of the first edge the second edge, (iv) one or more openings are formed in the dielectric substrate at or near at least one of the first edge or the second edge, or (v) one or more electrically conductive vias are formed through the dielectric substrate at or near at least one of the first edge or the second edge.

17. The cable of claim 10, wherein each of the plurality of segments has a length of approximately two meters or greater.

18. A cable comprising:

a plurality of transmission media;

a separator formed between at least two of the plurality of transmission media, the separator comprising a plurality of electrically isolated segments longitudinally arranged along a length of the cable with a respective overlap formed between adjacent segments, each segment comprising;

a dielectric substrate; and

electrically conductive material formed on the dielectric substrate; and

a jacket formed around the plurality of transmission media and the separator,

wherein, for each pair of overlapping adjacent segments, the dielectric substrate of an overlapping segment is positioned between the respective electrically conductive material of the two adjacent segments.

19. The cable of claim 18, wherein each segment has a length of approximately two meters or greater.

20. The cable of claim 18, wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one half inch or greater.