Self-wrapping EMI shielding textile sleeve and method of construction thereof

• US 9,277,684 B2
• Filed: 03/13/2013
• Issued: 03/01/2016
• Est. Priority Date: 03/13/2013
• Status: Active Grant

• Current Assignee: Federal-Mogul Powertrain, LLC (Apollo Global Management, Inc.)
• Original Assignee: Federal-Mogul Powertrain Incorporated (Apollo Global Management, Inc.)
• Inventors: Laurent, Benoit, Thomas, Patrick, Rodrigues, Thierry
• Primary Examiner(s): Smith, Courtney
• Assistant Examiner(s): Morrison, Rashen E
• Application Number:
  US13/801,889
• Publication Number:
  US 20140262476A1
• Time in Patent Office: 1,084 Days
• Field of Search: 174/379, 174 1- 14 BH, 174 156- 20, 174 30- 31 S, 174 37- 47, 174480-507, 174 50- 51, 174 53- 64, 174650-669, 174 66- 683, 174 69- 731, 174 70 S-1015, 174135-212, 298/87
• US Class Current: 1/1
• CPC Class Codes: D03D 1/0043 for elongated members, i.e. sleeves
• CPC Class Codes: D03D 1/0058 Electromagnetic radiation resistant
• CPC Class Codes: D03D 15/47 multicomponent, e.g. blended yarns or threads multicomponent fibres or filaments D03D15/292
• CPC Class Codes: D10B 2101/20 Metallic fibres
• CPC Class Codes: D10B 2401/041 thermoplastic; thermosetting
• CPC Class Codes: H02G 15/18 protected by sleeves, e.g. for communication cable two-part covers H02G15/10 ; preforms having internal stresses B29C61/00
• CPC Class Codes: H02G 3/0481 with a circular cross-section H02G3/0468, H02G3/0475 take precedence
• CPC Class Codes: H05K 13/00 Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
• CPC Class Codes: H05K 9/0007 Casings standardised racks H05K9/0062
• CPC Class Codes: Y10T 29/49227 Insulator making

Abstract

A self-wrapping, textile sleeve for routing and protecting elongate members from electromagnetic interference and a method of construction thereof is provided. The sleeve has an elongate wall constructed from interlaced yarns. At least one of the yarns is provided as heat-settable polymeric yarn that is heat-set to bias the wall into a self-wrapping configuration about a longitudinal central axis of the sleeve to bring opposite edges into overlapping relation with one another to provide a generally tubular cavity in which the elongate members are received. Further, at least one of the yarns is provided as a bi-component metallic wire having an aluminum core and an outer layer of copper.

Claims

1. A self-wrapping, textile sleeve for routing and protecting elongate members against electromagnetic interference, comprising:

an elongate wall constructed from interlaced yarns, at least one of said yarns being a heat-settable polymeric yarn that is heat-set to bias said wall into a self-wrapping configuration about a longitudinal central axis of said sleeve to bring opposite edges into overlapping relation with one another to provide a generally tubular cavity in which the elongate members are received; and

at least one of said yarns being provided as a bi-component metallic wire having an inner aluminum wire core and an outer copper sheath encasing said inner aluminum wire core.

2. The self-wrapping, textile sleeve of claim 1 wherein said wall is woven from a plurality of said at least one polymeric yarn with at least some of said polymeric yarns extending in a fill direction.

3. The self-wrapping, textile sleeve of claim 2 wherein said at least one bi-component yarn includes a plurality of said bi-component yarns, at least some of said bi-component yarns extending generally parallel to said longitudinal central axis and at least some of said bi-component yarns extending in a fill direction transverse to said longitudinal central axis.

4. The self-wrapping, textile sleeve of claim 3 wherein said bi-component yarns extending in said warp direction are in electrical communication with said bi-component yarns extending in said fill direction.

5. A method of constructing a self-wrapping, textile sleeve for routing and protecting elongate members against electromagnetic interference, comprising:

interlacing heat-settable polymeric yarns with bi-component metallic wires having an inner aluminum wire core and an outer copper sheath covering the inner aluminum wire core to form an elongate wall having opposite edges extending between opposite ends; and

heat-setting the heat-settable polymeric yarns to bias the opposite edges of the wall into a self-wrapping configuration about a longitudinal central axis of the sleeve to bring the opposite edges into overlapping relation with one another and forming a generally tubular cavity in which the elongate members are received.

6. The method of claim 5 further including weaving at least some of the polymeric yarns in a fill direction transverse to the central longitudinal axis and weaving at least some of the bi-component yarns in a warp direction extending generally parallel to the longitudinal central axis and at least some of the bi-component yarns extending in the fill direction.

7. The method of claim 6 further including bringing the bi-component yarns extending in the warp direction into electrical communication with the bi-component yarns extending in the fill direction.