Orthognathic implant and methods of use

• US 9,277,948 B2
• Filed: 04/03/2013
• Issued: 03/08/2016
• Est. Priority Date: 04/29/2010
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Furrer, Andre, Zillig, Timo, Wilde, Frank
• Primary Examiner(s): SEVILLA, CHRISTIAN ANTHONY
• Application Number:
  US13/855,802
• Publication Number:
  US 20130226247A1
• Time in Patent Office: 1,070 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/151 for corrective osteotomy
• CPC Class Codes: A61B 17/1728 for holes for bone plates or plate screws
• CPC Class Codes: A61B 17/176 for the jaw guiding dental drills A61C1/082
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8071 for the jaw
• CPC Class Codes: A61B 17/808 Instruments for holding or positioning bone plates, or for adjusting screw-to-plate locking mechanisms
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/568 produced with shape and dimensions specific for an individual patient
• CPC Class Codes: Y10T 29/4978 Assisting assembly or disassembly

Abstract

An implant for use in orthognathic surgery of a mandible may include a longitudinal plate member and a plurality of pre-configured guides coupled to the plate member. The longitudinal plate member is pre-bent to correspond to the post-operative shape of the mandible; and the guides are pre-configured to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated.

Claims

1. An implant configured to fix at least a first mandibular bone part relative to a second mandibular bone part that is separated from the first mandibular bone part by a bone gap, the implant comprising:

a plate member including a pre-operatively bent body having a shape corresponding to a post-operative shape of a mandible when aligned with the mandible, the plate member defining at least one fixation aperture that extends through the pre-operatively bent body and is configured to receive a bone fixation element so as to secure the plate member to the mandible; and

at least one guide coupled to the plate member, the at least one guide pre-operatively configured to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated so as to define the bone gap, the at least one guide including a pusher that is movable relative to the plate member such that the pusher is configured to abut a bottom of the mandible so as to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated into at least the first and second mandibular bone parts.

2. The implant of claim 1, wherein the at least one guide includes a guide body that is pre-shaped to correspond to the post-operative shape of the mandible.

3. The implant of claim 2, wherein the guide body includes an alignment portion that defines an inner bone contacting surface that is pre-shaped to correspond to the post-operative shape of the mandible so as to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated into at least the first and second bone parts.

4. The implant of claim 2, wherein the guide body is made from a biocompatible material.

5. The implant of claim 2, wherein the implant includes three guides, each guide having a guide body that is pre-shaped to correspond to the post-operative shape of the mandible so as to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated into at least the first and second bone parts.

7. The implant of claim 1, wherein the at least one guide includes a guide body, and the at least one guide includes a pusher aperture that extends transversely through the guide body, wherein the pusher is configured to be disposed within the pusher aperture.

8. The implant of claim 7, wherein the pusher is adjustable along the transverse direction within the pusher aperture.

9. The implant of claim 8, wherein the at least one guide further includes a bore that extends laterally through the guide body and into the pusher aperture, the bore configured to receive a set screw to thereby lock the pusher to the guide body.

10. The implant of claim 7, wherein the at least one guide further includes a bone plate receiving channel that extends longitudinally through the guide body, the bone plate receiving channel configured to receive the bone plate when the at least one guide is coupled to the bone plate.

11. The implant of claim 7, wherein the pusher includes a transverse portion and a lateral portion that extends from a distal end of the transverse portion toward the mandible.

12. The implant of claim 7, wherein the pusher defines a bone contacting surface that is configured to abut the mandible when the implant is positioned against the mandible.

6. The implant of clam 1, wherein the at least one guide includes a guide body, and a fixation element aperture that extends through the guide body, the fixation element aperture configured to receive a fixation element to temporarily couple the guide to the plate member.

13. An implant configured to fix at least a first mandibular bone part relative to a second mandibular bone part that is separated from the first mandibular bone part by a bone gap, the implant comprising:

a plate member including a pre-operatively bent body having a shape corresponding to a post-operative shape of a mandible when aligned with the mandible, the plate member defining at least one fixation aperture that extends through the pre-operatively bent body and is configured to receive a bone fixation element so as to secure the plate member to the mandible; and

at least one guide coupled to the plate member, the at least one guide pre-operatively configured to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated so as to define the bone gap,

wherein the at least one guide includes a guide body, a pusher aperture that extends transversely through the guide body, and a pusher that is disposed within the pusher aperture, the pusher configured to abut a bottom of the mandible so as to align the plate member with the mandible when the implant is positioned against the mandible after the mandible has been separated into at least the first and second mandibular bone parts.

14. The implant of claim 13, wherein the pusher is adjustable along the transverse direction within the pusher aperture.

15. The implant of claim 14, wherein the at least one guide further includes a bore that extends laterally through the guide body and into the pusher aperture, the bore configured to receive a set screw to thereby lock the pusher to the guide body.

16. The implant of claim 13, wherein the at least one guide further includes a bone plate receiving channel that extends longitudinally through the guide body, the bone plate receiving channel configured to receive the bone plate when the at least one guide is coupled to the bone plate.

17. The implant of claim 13, wherein the pusher includes a transverse portion and a lateral portion that extends from a distal end of the transverse portion toward the mandible.

18. The implant of claim 13, wherein the pusher defines a bone contacting surface that is configured to abut the mandible when the implant is positioned against the mandible.