On-board optical sensor cover and on-board optical sensor apparatus

• US 9,278,670 B2
• Filed: 09/23/2010
• Issued: 03/08/2016
• Est. Priority Date: 09/29/2009
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Hattori, Toshihiro, Ono, Manabu
• Primary Examiner(s): Barr, Michael
• Assistant Examiner(s): OSTERHOUT, BENJAMIN LEE
• Application Number:
  US12/923,482
• Publication Number:
  US 20110073142A1
• Time in Patent Office: 1,993 Days
• Field of Search: 134/56.R, 134/95.3, 134/104.2, 134/105, 134/198
• US Class Current: 1/1
• CPC Class Codes: B60S 1/0848 Cleaning devices for cameras on vehicle
• CPC Class Codes: B60S 1/481 the operation of at least part of the liquid supply being controlled by electric means electrical washing liquid warming-up means B60S1/488
• CPC Class Codes: B60S 1/52 Arrangement of nozzles; Liquid spreading meansnozzles per se B05B
• CPC Class Codes: B60S 1/54 using gas, e.g. hot air
• CPC Class Codes: B60S 1/56 specially adapted for cleaning other parts or devices than front windows or windscreens rear-view mirror arrangements mounted on vehicle exterior including cleaning devices B60R1/0602
• CPC Class Codes: G03B 17/02 Bodies
• CPC Class Codes: G03B 17/08 Waterproof bodies or housings

Abstract

An on-board optical sensor apparatus includes an optical sensor, an optical sensor cover, and a controller. The optical sensor has a lens. The optical sensor cover includes a holder and a washer nozzle. The holder holds the optical sensor. The washer nozzle performs a washing operation to wash a lens surface of the lens of the optical sensor or a glass surface of a cover glass located facing the lens by spraying a washer fluid, supplied from a washer fluid tank, onto the lens surface or the glass surface. The controller controls the washing operation of the washer nozzle.

Claims

1. An on-board optical sensor cover comprising:

a holder for holding an optical sensor having a lens;

a washer nozzle for performing a washing operation to wash a lens surface of the lens of the optical sensor held in the holder or a glass surface of a cover glass located facing the lens by spraying a washer fluid, supplied from a washer fluid tank, onto the lens surface or the glass surface, and

an air spraying device for performing a spraying operation to spray air onto the lens surface of the lens of the optical sensor or the glass surface of the cover glass,

wherein

the washer nozzle performs the washing operation,

the air spraying device performs the spraying operation to spray the air onto the lens surface of the lens of the optical sensor or the glass surface of the cover glass while the washer nozzle performs the washing operation,

the washer fluid and the air are sprayed from the same direction onto the lens surface or the glass surface, and

the washer nozzle is located closer to the lens surface than an air nozzle of the air spraying device.

2. The on-board optical sensor cover according to claim 1, further comprising:

a heater including at least one of an optical heating device and a nozzle heating device, the optical heating device for performing a heating operation to heat the lens surface of the lens of the optical sensor held in the holder or the glass surface of the cover glass, the nozzle heating device for performing a heating operation to heat the washer nozzle, wherein

the at least one of the optical heating device and the nozzle heating device performs the heating operation.

3. The on-board optical sensor cover according to claim 2, wherein

when both the optical heating device and the nozzle heating device are included, the optical heating device and the nozzle heating device are formed from the same member and integrated together into a single heating device.

4. The on-board optical sensor cover according to claim 2, wherein

the optical heating device includes indium tin oxide that coats the lens surface of the lens of the optical sensor or the glass surface of the cover glass.

5. The on-board optical sensor cover according to claim 1, wherein

the washer nozzle performs the washing operation not only to wash the lens surface of the lens of the optical sensor held in the holder or the glass surface of the cover glass by spraying the washer fluid onto the lens surface or the glass surface, but also to wash a window by spraying the washer fluid onto the window.

6. The on-board optical sensor cover according to claim 1, wherein

the on-board optical sensor cover is configured to be mounted above a window, and

the washer nozzle (9) performs the washing operation not only to wash the lens surface (5a) of the lens (5) of the optical sensor (3) held in the holder (7) or the glass surface (103a) of the cover glass (103) by spraying the washer fluid onto the lens surface (5a) or the glass surface (103a), but also to wash the window by recycling the washer fluid dripping from the lens surface (5a) or the glass surface (103a).

7. The on-board optical sensor cover according to claim 1, further comprising:

a window washer nozzle for performing a washing operation to wash a window by spraying the washer fluid, supplied from the washer fluid tank, onto the window, wherein

the window washer nozzle performs the washing operation.

8. The on-board optical sensor cover according to claim 1, wherein;

the holder holds a lighting device, and

the washer nozzle performs the washing operation not only to wash the lens surface of the lens of the optical sensor held in the holder or the glass surface of the cover glass by spraying the washer fluid onto the lens surface or the glass surface, but also to wash the lighting device by spraying the washer fluid onto the lighting device.

9. The on-board optical sensor cover according to claim 8, wherein

the lighting device includes an infrared lamp or a visible-light lamp.

10. The on-board optical sensor cover according to claim 1, further comprising:

a pan for catching the washer fluid dripping from the lens surface of the lens or the glass surface of the cover glass, when the washer nozzle performs the washing operation.

11. The on-board optical sensor cover according to claim 10, further comprising:

a pan heating device for heating the pan, wherein

the pan heating device performs a heating operation.

12. The on-board optical sensor cover according to claim 10, wherein

the pan has a contact surface in contact with the washer fluid, and

a water-repellent treatment or a hydrophilic treatment is applied to the contact surface so that the contact surface is coated with a water-repellent layer or a hydrophilic layer.

13. The on-board optical sensor cover according to claim 10, further comprising:

a path for guiding the water fluid collecting in the pan to a window.

14. The on-board optical sensor cover according to claim 13, further comprising:

a path heating device for heating the path, wherein

the path heating device performs a heating operation.

15. The on-board optical sensor cover according to claim 13, wherein

the path has a contact surface in contact with the washer fluid, and

a water-repellent treatment or a hydrophilic treatment is applied to the contact surface so that the contact surface is coated with a water-repellent layer or a hydrophilic layer.

16. The on-board optical sensor cover according to claim 1, further comprising:

a canopy having a projection for covering from above the lens surface of the lens of the optical sensor or the glass surface of the cover glass.

17. The on-board optical sensor cover according to claim 16, further comprising:

a canopy heating device for heating the canopy, wherein

the canopy heating device performs a heating operation.

18. The on-board optical sensor cover according to claim 1, wherein

the washer nozzle is located on the side of the holder and performs the washing operation to wash the lens surface of the lens of the optical sensor held in the holder or the glass surface of the cover glass located facing the lens by spraying the washer fluid, supplied from the washer fluid tank, onto the lens surface or the glass surface from the side of the lens of the optical sensor or the cover glass.

19. The on-board optical sensor cover according to claim 1, wherein

a water-repellent treatment, a hydrophilic treatment, a photocatalytic treatment, or an antifouling treatment is applied to the lens surface of the lens of the optical sensor or the glass surface of the cover glass, so that the lens surface or the glass surface is coated with a water-repellent layer, a hydrophilic layer, a photocatalytic layer, or an antifouling layer.

20. The on-board optical sensor cover according to claim 1, further comprising:

a projection located at a position near a bottom edge of the lens surface of the lens.

21. The on-board optical sensor cover according to claim 20, wherein

the projection is movable in up and down directions.

22. The on-board optical sensor cover according to claim 20, further comprising:

a projection heating device for heating the projection.

23. The on-board optical sensor cover according to claim 20, wherein

the projection has a clearance portion extending in up and down directions.

24. The on-board optical sensor cover according to claim 1, further comprising:

a slit portion located at a position near a bottom edge of the lens surface of the lens.

25. The on-board optical sensor cover according to claim 1, further comprising:

a wiping device for performing a wiping operation to wipe the lens surface of the lens of the optical sensor or the glass surface of the cover glass, wherein

the wiping device performs the wiping operation to wipe the lens surface of the lens of the optical sensor or the glass surface of the cover glass, while or after the washer nozzle performs the washing operation.

26. The on-board optical sensor cover according to claim 1, further comprising:

a rotating device for performing a rotating operation to rotate the lens of the optical sensor or the cover glass, wherein

the rotating device performs the rotating operation to rotate the lens of the optical sensor or the cover glass, while or after the washer nozzle performs the washing operation.

27. The on-board optical sensor cover according to claim 26, wherein

the rotating device performs a rotating operation to rotate the lens of the optical sensor or the cover glass on condition that a vehicle speed is greater than or equal to a predetermined speed.

28. The on-board optical sensor cover according to claim 26, wherein

the rotating device performs the rotating operation to rotate the lens of the optical sensor or the cover glass on condition that a window near which the on-board optical sensor cover is mounted is closed to a position that prevents a user from touching the on-board optical sensor cover by leaning out of the window.

29. The on-board optical sensor cover according to claim 1, further comprising:

an ultrasonic vibrating device for performing an ultrasonic vibrating operation to ultrasonically vibrate the lens of the optical sensor or the cover glass, wherein

the ultrasonic vibrating device performs the ultrasonic vibrating operation to ultrasonically vibrate the lens of the optical sensor or the cover glass, while or after the washer nozzle performs the washing operation.

30. The on-board optical sensor cover according to claim 1, further comprising:

a subsonic vibrating device for performing a subsonic vibrating operation to subsonically vibrate the lens of the optical sensor or the cover glass, wherein

the subsonic vibrating device performs the subsonic vibrating operation to subsonically vibrate the lens of the optical sensor or the cover glass, while or after the washer nozzle performs the washing operation.

31. The on-board optical sensor cover according to claim 1, further comprising:

an air heating device for heating the air sprayed from the air spraying device.

32. The on-board optical sensor cover according to claim 1, further comprising:

an air spraying device heating device for heating the air spraying device.

33. The on-board optical sensor cover according to claim 25, wherein

the wiping device performs the wiping operation during a period of time when a vehicle wiper operates.

34. The on-board optical sensor cover according to claim 1, wherein

the washer nozzle is located in an area outside an angle of view of the optical sensor.

35. An on-board optical sensor apparatus comprising:

the on-board optical sensor cover defined in claim 1;

a control device for controlling the washing operation of the washer nozzle; and

the optical sensor having the lens.

36. The on-board optical sensor apparatus according to claim 35, further comprising:

a gear position detecting device for detecting a position of a gear of a vehicle, wherein

when the gear position detecting device detects that the position of the gear of the vehicle is in a predetermined position, the control device causes the washer nozzle to perform the washing operation.

37. The on-board optical sensor apparatus according to claim 35, further comprising:

a vehicle activation start detection device for detecting start of activation of a vehicle, wherein

when the vehicle activation start detection device detects the start of activation of the vehicle, the control device causes the washer nozzle to perform the washing operation.

38. The on-board optical sensor apparatus according to claim 35, further comprising:

a vehicle activation end detection device for detecting end of activation of a vehicle, wherein

when the vehicle activation end detection device detects the end of activation of the vehicle, the control device causes the washer nozzle to perform the washing operation.

39. The on-board optical sensor apparatus according to claim 35, further comprising:

an image dirt detection device for analyzing an image captured by the optical sensor to detect whether the image contains dirt, wherein

when the image dirt detection device detects that the image captured by the optical sensor contains the dirt, the control device causes the washer nozzle to perform the washing operation.

40. The on-board optical sensor apparatus according to claim 39, wherein

the image dirt detection device analyzes a first region of the image captured by the optical sensor to detect whether the first region of the image contains dirt and does not analyze a second region of the image,

the first region is provide to a user, and

the second region is not provided to the user.

41. The on-board optical sensor apparatus according to claim 39, wherein

when the image dirt detection device detects that the image captured by the optical sensor contains the dirt, the control device causes the washer nozzle to continue the washing operation until the dirt is removed.

42. The on-board optical sensor apparatus according to claim 39, wherein

when the image dirt detection device detects that the image captured by the optical sensor contains the dirt, the control device causes the washer nozzle to continue the washing operation until the dirt is removed or until the washing operation reaches a predetermined condition, and

when the washing operation of the washer nozzle reaches the predetermined condition, the control device causes a reporting device to perform a reporting operation.

43. The on-board optical sensor apparatus according to claim 39, further comprising:

at least one of a gear position detecting device for detecting a position of a gear of a vehicle, a vehicle activation start detection device for detecting start of activation of a vehicle, and vehicle activation end detection device for detecting end of activation of a vehicle, wherein

when the image dirt detection device detects that the image captured by the optical sensor contains the dirt, the control device causes the washer nozzle to perform the washing operation on condition that the gear position detecting device detects that the position of the gear of the vehicle is in a predetermined position, the vehicle activation start detection device detects the start of activation of the vehicle, or the vehicle activation end detection device detects the end of activation of the vehicle.

44. The on-board optical sensor apparatus according to claim 41, further comprising:

at least one of a gear position detecting device for detecting a position of a gear of a vehicle, a vehicle activation start detection device for detecting start of activation of a vehicle, and vehicle activation end detection device for detecting end of activation of a vehicle, wherein

when the image dirt detection device detects that the image captured by the optical sensor contains the dirt, the control device causes the washer nozzle to continue the washing operation until the dirt is removed, on condition that the gear position detecting device detects that the position of the gear of the vehicle is in a predetermined position, the vehicle activation start detection device detects the start of activation of the vehicle, or the vehicle activation end detection device detects the end of activation of the vehicle, the control device causes the washer nozzle to perform the washing operation.

45. The on-board optical sensor apparatus according to claim 42, further comprising:

at least one of a gear position detecting device for detecting a position of a gear of a vehicle, a vehicle activation start detection device for detecting start of activation of a vehicle, and vehicle activation end detection device for detecting end of activation of a vehicle, wherein

when the image dirt detection device detects that the image captured by the optical sensor contains the dirt, the control device causes the washer nozzle to continue the washing operation until the dirt is removed or until the washing operation reaches a predetermined condition, on condition that the gear position detecting device detects that the position of the gear of the vehicle is in a predetermined position, the vehicle activation start detection device detects the start of activation of the vehicle, or the vehicle activation end detection device detects the end of activation of the vehicle, and

when the washing operation of the washer nozzle reaches the predetermined condition, the control device causes the reporting device to perform the reporting operation.

46. The on-board optical sensor apparatus according to claim 35, further comprising:

an ambient temperature measuring device for measuring an ambient temperature, wherein

when the temperature measured by the ambient temperature measuring device is less than a predetermined temperature, the control device causes the optical heating device to continue the heating operation until the temperature measured by the ambient temperature measuring device becomes equal to or greater than the predetermined temperature.

47. The on-board optical sensor apparatus according to claim 35, further comprising:

a sensor temperature measuring device for measuring a temperature of the optical sensor, wherein

when the temperature measured by the sensor temperature measuring device is less than a predetermined temperature, the control device causes the optical heating device to continue the heating operation until the temperature measured by sensor temperature measuring device becomes equal to or greater than the predetermined temperature.

48. The on-board optical sensor apparatus according to claim 35, further comprising:

an image fog detection device for analyzing an image captured by the optical sensor to detect whether the image contains fog, wherein

when the image fog detection device detects that the image captured by the optical sensor contains the fog, the control device causes the optical heating device to perform the heating operation.

49. The on-board optical sensor apparatus according to claim 48, wherein

when the image fog detection device detects that the image captured by the optical sensor contains the fog, the control device causes the optical heating device to continue the heating operation until the fog is removed.

50. The on-board optical sensor apparatus according to claim 48, wherein

when the image fog detection device detects that the image captured by the optical sensor contains the fog, the control device causes the optical heating device to continue the heating operation until the fog is removed or until the heating operation reaches a predetermined condition, and

when the heating operation of the optical heating device reaches the predetermined condition, the control device causes a reporting device to perform a reporting operation.

51. The on-board optical sensor cover according to claim 1, wherein

the air spraying device performs the spraying operation both while and after the washer nozzle performs the washing operation.