Drill bit having rotational cutting elements and method of drilling

• US 9,279,294 B1
• Filed: 02/03/2015
• Issued: 03/08/2016
• Est. Priority Date: 03/17/2009
• Status: Active Grant

• Current Assignee: US Synthetic Corporation (ChampionX Corporation)
• Original Assignee: US Synthetic Corporation (ChampionX Corporation)
• Inventors: Cooley, Craig H., Lund, Jeffrey B., Gonzalez, Jair J.
• Primary Examiner(s): Wright, Giovanna C
• Application Number:
  US14/612,992
• Time in Patent Office: 399 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 10/55 with preformed cutting elements
• CPC Class Codes: E21B 10/567 with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
• CPC Class Codes: E21B 10/573 characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 10/627 with plural detachable cutting elements
• CPC Class Codes: E21B 10/633 independently detachable

Abstract

A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.

Claims

1. A cutter assembly comprising:

a body;

a cutting element coupled with the body, the cutting element comprising a superabrasive table bonded to a substrate;

a resilient member including a body portion, a first iron and a second prong, the resilient member being engaged with the cutting element and having a natural frequency between approximately 200 hertz and approximately 1,000 hertz, wherein the first and second prongs engage a peripheral side surface of the cutting element, and wherein the resilient member is located and configured to effect rotation of the cutting element relative to the body.

2. The cutter assembly of claim 1, wherein the superabrasive table comprises polycrystalline diamond and wherein the substrate comprises cemented tungsten carbide.

3. The cutter assembly of claim 2, wherein at least a portion of polycrystalline diamond is substantially devoid of a catalyst material.

4. The cutter assembly of claim 1, wherein the cutting element further comprises a base member coupled with the substrate.

5. The cutter assembly of claim 1, further comprising a structural element coupling the cutting element with the body, the structural element including a shaft portion and an anchor portion.

6. The cutter assembly of claim 5, further comprising an additional resilient member disposed at least partially about the shaft portion of the structural element.

7. The cutter assembly of claim 5, further comprising a biasing element disposed between the body and the anchor portion of the structural element.

8. A cutter assembly comprising:

a body;

a cutting element coupled with the body, the cutting element comprising a superabrasive table bonded to a substrate;

a vibrational member engaged with the cutting element; and

an actuator configured to excite the vibrational member, wherein the vibrational member is configured to facilitate rotation of the cutting element relative to the body responsive to being excited by the vibrational member.

9. The cutter assembly of claim 8, wherein the superabrasive table comprises polycrystalline diamond and wherein the substrate comprises cemented tungsten carbide.

10. The cutter assembly of claim 9, wherein at least a portion of polycrystalline diamond is substantially devoid of a catalyst material.

11. The cutter assembly of claim 8, wherein the vibrational member engages a peripheral side surface of the cutting element.

12. The cutter assembly of claim 11, wherein the vibrational member includes a body portion, a first prong and a second prong, wherein at least portions of the first and second prongs engage the peripheral side surface of the cutting element.

13. The cutter assembly of claim 8, further comprising a structural element coupling the cutting element with the body, the structural element including a shaft portion and an anchor portion.

14. The cutter assembly of claim 13, further comprising a biasing element disposed between the body and the anchor portion of the structural element.

15. The cutter assembly of claim 14, wherein the cutting element further comprises a base member coupled with the substrate, and wherein the structural element is coupled with the base.