Continuously variable transmission

• US 9,279,482 B2
• Filed: 03/03/2014
• Issued: 03/08/2016
• Est. Priority Date: 04/16/2009
• Status: Active Grant

• Current Assignee: Fallbrook Intellectual Property Company LLC (Fallbrook Technologies Incorporated)
• Original Assignee: Fallbrook Intellectual Property Company LLC (Fallbrook Technologies Incorporated)
• Inventors: Nichols, Jon M, Stevenson, Gregory G, Pohl, Brad P, Thomassy, Fernand A, Lohr, Charles B, Carter, Jeremy, Sherrill, John W, Sweet, Brian B
• Primary Examiner(s): PANG, ROGER L
• Application Number:
  US14/195,483
• Publication Number:
  US 20140179479A1
• Time in Patent Office: 736 Days
• Field of Search: 475/183, 475/185, 475/189, 475/190, 475/191, 475/192, 475/196, 475/197, 476/36, 476/38
• US Class Current: 1/1
• CPC Class Codes: B62M 11/16 built in, or adjacent to, the ground-wheel hub
• CPC Class Codes: F16H 15/28 with external friction surface
• CPC Class Codes: F16H 15/503 in which two members co-operate by means of balls or rollers of uniform effective diameter, not mounted on shafts
• CPC Class Codes: F16H 15/52 in which a member of uniform effective diameter mounted on a shaft may co-operate with different parts of another member
• CPC Class Codes: F16H 37/022 the toothed gearing having orbital motion
• CPC Class Codes: F16H 61/6649 characterised by the means for controlling the torque transmitting capability of the gearing
• CPC Class Codes: F16H 63/067 mechanical actuating means

Abstract

Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of a CVT. In another embodiment, a control system includes a stator plate configured to have a plurality of radially offset slots. Various inventive traction planet assemblies and stator plates can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the stator plate. In one embodiment, the stator plate is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a stator driver is operably coupled to the stator plate. Embodiments of a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.

Claims

1. A continuously variable transmission (CVT) comprising:

a plurality of tiltable traction planet assemblies arranged angularly about a main shaft defining a longitudinal axis of the CVT;

a first stator coupled to each traction planet assembly of the plurality of traction planet assemblies, the first stator configured to guide the traction planet assemblies, wherein the first stator comprises a plurality of radially offset slots;

a second stator coupled to each of the plurality of traction planet assemblies; and

a stator driver assembly coupled to the first stator, the stator driver assembly comprising a compound planetary gear set having a plurality of planet gears coupled to a first ring gear and a second ring gear, wherein the first ring gear is coupled to the main shaft and the second ring gear is coupled to the first stator.

2. The CVT of claim 1, further comprising a carrier coupled to the plurality of planet gears and further coupled to a timing plate.

3. The CVT of claim 1, wherein the main shaft is coupled to an electric motor.

4. The CVT of claim 1, wherein the second stator comprises radial slots.

5. The CVT of claim 1, further comprising a shifting mechanism comprising:

a pulley configured to receive a first end of a cable; and

an inner bore configured for contact with the stator driver assembly, wherein tension applied to the cable rotates the first stator or the second stator to change a transmission ratio of the CVT.

6. The CVT of claim 5, wherein the shifting mechanism further comprises a cage coupled to the pulley, the cage comprising:

a plurality of planet gears for contact with a splined inner bore on the pulley; and

a splined inner bore for contact with splines on the main shaft.

7. The CVT of claim 6, further comprising a spring configured to bias the pulley in a first direction, wherein tension applied to the cable biases the pulley in a second direction opposite the first direction.

8. The CVT of claim 5, wherein rotation of the first stator or the second stator changes the transmission ratio to a desired ratio of an input speed to an output speed.

9. A method for controlling a continuously variable transmission (CVT) having a plurality of tiltable traction planet assemblies arranged angularly about a main shaft defining a longitudinal axis of the CVT, a first stator coupled to each traction planet assembly of the plurality of traction planet assemblies and configured with a plurality of radially offset slots to guide the traction planet assemblies, a second stator coupled to each of the plurality of traction planet assemblies, and a stator driver assembly coupled to the first stator, the stator driver assembly comprising a compound planetary gear set having a plurality of planet gears coupled to a first ring gear and a second ring gear, the first ring gear coupled to the main shaft and the second ring gear coupled to the first stator, the method comprising:

rotating the second ring gear to rotate the first stator relative to the main shaft to generate a skew angle in a first plane to tilt the plurality of tiltable traction planet assemblies at a tilt angle in a second plane other than the first plane.

10. The method of claim 9, wherein the CVT comprises a shifting mechanism having a pulley configured to receive a first end of a cable and an inner bore configured for contact with the stator driver assembly, wherein the method comprises applying tension to the cable to rotate the first stator to change a transmission ratio of the CVT.

11. The method of claim 9, wherein the main shaft is coupled to an electric motor.

12. The method of claim 9, wherein the second stator comprises radial slots.

13. The method of claim 9, wherein rotation of the first stator changes a transmission ratio of the CVT to a desired ratio of an input speed to an output speed.

14. A system comprising:

a power source; and

a continuously variable transmission (CVT) comprising

a plurality of traction planet assemblies arranged angularly about a main shaft defining a longitudinal axis of the CVT,

a first stator coupled to each traction planet assembly of the plurality of traction planet assemblies, the first stator configured to guide the traction planet assemblies, wherein the first stator comprises a plurality of radially offset slots,

a second stator coupled to each of the plurality of traction planet assemblies, and

a stator driver assembly coupled to the first stator, the stator driver assembly comprising a compound planetary gear set having a plurality of planet ears coupled to a first ring gear and a second ring gear wherein the first ring gear is coupled to the main shaft and the second ring gear is coupled to the first stator.

15. The system of claim 14, wherein the main shaft is coupled to an electric motor.

16. The system of claim 14, wherein the second stator comprises radial slots.

17. The system of claim 14, further comprising a shifting mechanism comprising:

a pulley configured to receive a first end of a cable; and

an inner bore configured for contact with the stator driver assembly, wherein tension applied to the cable rotates the first stator or the second stator to change a transmission ratio of the CVT.