Adapter for powered surgical devices

• US 9,282,963 B2
• Filed: 09/18/2012
• Issued: 03/15/2016
• Est. Priority Date: 11/02/2010
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Bryant, Teddy R.
• Primary Examiner(s): Smith, Scott A
• Application Number:
  US13/621,859
• Publication Number:
  US 20130018361A1
• Time in Patent Office: 1,274 Days
• Field of Search: 227/19, 227/175.1, 227/176.1, 227/175.2, 227/180.1, 606/139, 606/151, 606/153, 606/219
• US Class Current: 1/1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/2938 Independently actuatable jaw members, e.g. two actuating rods
• CPC Class Codes: A61B 2017/2943 Toothed members, e.g. rack and pinion

Abstract

An adapter assembly for selectively interconnecting a surgical end effector including at least one axially translatable drive member and a powered actuator device including at least one rotatable drive shaft is provided. The adapter assembly includes an actuation shaft configured to convert rotation of a first drive shaft of the powered actuator device into an axial translation of a first drive member of the surgical end effector. The adapter assembly further includes an elongate tube configured to convert rotation of a second drive shaft of the powered actuator device into an axial translation of a second drive member of the surgical end effector. The actuation shaft is disposed within the elongate tube, and the actuation shaft and the elongate tube translate axially independent of each other.

Claims

1. An adapter assembly for selectively interconnecting a surgical end effector and a powered actuator device, wherein the surgical end effector is actuated upon an axial translation of respective first and second drive members slidably supported therein, the adapter assembly comprising:

a first drive converter assembly configured to convert a rotation of a first rotatable drive shaft of the powered actuator device into an axial translation of the first drive member of the surgical end effector; and

a second drive converter assembly configured to convert a rotation of a second rotatable drive shaft of the powered actuator device into an axial translation of the second drive member of the surgical end effector, wherein the first drive converter assembly is at least partially disposed within the second drive converter assembly.

2. The adapter assembly of claim 1, wherein the first drive converter assembly and the second drive converter assembly are configured to operate independent of each other.

3. The adapter assembly of claim 1, further comprising a first drive rod and a second drive rod each configured to be coupled with respective first and second rotatable drive shafts of the powered actuator device, wherein the first and second drive rods engage the respective first and second drive converter assemblies.

4. The adapter assembly of claim 3, wherein the first and second drive rods each include a pinion gear portion.

5. The adapter assembly of claim 4, wherein the first drive converter assembly includes an actuation shaft defining a worm gear portion, wherein the worm gear portion of the actuation shaft engages the pinion gear portion of the first drive rod, whereby rotation of the first rotatable drive shaft of the powered actuator device rotates the pinion gear portion of the first drive rod to effectuate axial translation of the actuation shaft which in turn axially translates the first drive member of the surgical end effector.

6. The adapter assembly of claim 4, wherein the second drive converter assembly includes an elongate tube defining a worm gear portion, wherein the worm gear portion of the elongate tube engages the pinion gear portion of the second drive rod, whereby rotation of the second rotatable drive shaft of the powered actuator device rotates the pinion gear portion of the second drive rod to effectuate axial translation of the elongate tube which in turn axially translates the second drive member of the surgical end effector.

7. The adapter assembly of claim 3, wherein the first and second drive rods are flexible and capable of transmitting rotational forces.

8. The adapter assembly of claim 1, wherein a distal end of the adapter assembly is configured for a selective, detachable fitting with the surgical end effector.

9. A surgical system, comprising:

a handheld, battery powered actuator device including at least two motor driven rotatable drive shafts;

a surgical end effector including at least two axially translatable drive members, wherein each of the at least two axially translatable drive members actuates a unique function of the surgical end effector; and

an adapter assembly configured to selectively, detachably interconnect the battery powered actuator device and the surgical end effector, the adapter assembly including a first drive converter assembly and a second drive converter assembly, the first drive converter assembly being configured to convert rotation of a first of the at least two motor driven rotatable drive shafts of the battery powered actuator device into an axial translation of a first of the at least two axially translatable drive members of the surgical end effector, the second drive converter assembly being configured to convert rotation of a second of the at least two motor driven rotatable drive shafts of the battery powered actuator device into an axial translation of a second of the at least two axially translatable drive members of the surgical end effector, wherein the first drive converter assembly is at least partially disposed within the second drive converter assembly.

10. The surgical system of claim 9, wherein the adapter assembly further includes first and second drive rods connectable to the first and second of the at least two motor driven rotatable drive shafts of the battery powered actuator device, respectively, wherein the first drive rod engages the first drive converter assembly and the second drive rod engages the second drive converter assembly.

11. The surgical system of claim 10, wherein the first and second drive rods of the adapter assembly each include a pinion gear portion.

12. The surgical system of claim 11, wherein the first drive converter assembly of the adapter assembly includes an actuation shaft defining a worm gear portion, wherein the worm gear portion of the actuation shaft engages the pinion gear portion of the first drive rod, whereby rotation of the first of the at least two motor driven rotatable drive shafts of the battery powered actuator device rotates the pinion gear portion of the first drive rod to effectuate axial translation of the actuation shaft which in turn axially translates the first of the at least two axially translatable drive members of the surgical end effector.

13. The surgical system of claim 11, wherein the second drive converter assembly of the adapter assembly includes an elongate tube defining a worm gear portion, wherein the worm gear portion of the elongate tube engages the pinion gear portion of the second drive rod, whereby rotation of the second of the at least two motor driven rotatable drive shafts of the battery powered actuator device rotates the pinion gear portion of the second drive rod to effectuate axial translation of the elongate tube which in turn axially translates the second of the at least two axially translatable drive members of the surgical end effector.

14. The surgical system of claim 10, wherein the first and second drive rods of the adapter assembly are flexible and capable of transmitting rotational forces.