Rechargeable battery

• US 9,287,549 B2
• Filed: 05/31/2012
• Issued: 03/15/2016
• Est. Priority Date: 10/05/2011
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Original Assignee: Robert Bosch GmbH, Samsung SDI Company Limited
• Inventors: Kim, Duk-Jung, Kwon, Jae-Ik
• Primary Examiner(s): Ruddock, Ula C
• Assistant Examiner(s): Park, Lisa S
• Application Number:
  US13/484,687
• Publication Number:
  US 20130089760A1
• Time in Patent Office: 1,384 Days
• US Class Current: 1/1
• CPC Class Codes: H01M 2200/103 Fuse
• CPC Class Codes: H01M 50/159 Metals
• CPC Class Codes: H01M 50/176 for prismatic or rectangular cells H01M50/181 takes precedence
• CPC Class Codes: H01M 50/531 Electrode connections inside a battery casing
• CPC Class Codes: H01M 50/55 on the same side of the cell
• CPC Class Codes: H01M 50/553 Terminals adapted for prismatic, pouch or rectangular cells
• CPC Class Codes: H01M 50/567 by fixing means, e.g. screws, rivets or bolts
• CPC Class Codes: H01M 50/583 in response to current, e.g. fuses
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A rechargeable battery includes an electrode assembly charging and discharging a current, a case in which the electrode assembly is installed, a cap plate coupled to an opening of the case, an electrode terminal provided on the cap plate, and an external insulator receiving the electrode terminal from the outside of the cap plate. The electrode terminal includes a first plate terminal electrically connected to the electrode assembly, a second plate terminal separated from the first plate terminal, and a fuse portion connecting the first plate terminal and the second plate terminal.

Claims

1. A rechargeable battery, comprising:

an electrode assembly;

a case in which the electrode assembly is installed, the case including an opening;

a cap plate coupled to the opening of the case;

an electrode terminal provided on the cap plate; and

an external insulator receiving the electrode terminal from an external side of the cap plate,

wherein the electrode terminal includes;

a first plate terminal electrically connected to the electrode assembly,

a second plate terminal overlying and separated from the first plate terminal,

a fuse portion between and connecting the first plate terminal and the second plate terminal, and

a rivet terminal connecting the electrode assembly to the first plate terminal, and wherein the external insulator includes;

a first insulator member including first and second parallel plates, and a sidewall connecting the first and second parallel plates, the first parallel plate supporting the first plate terminal in an insulated manner, the second parallel plate supporting the second plate terminal in an insulated manner, the second parallel plate being between and separating the first and second plate terminals, and the sidewall surrounding at least one side of the first and second plate terminals, and

a second insulator member coupled to the first insulator member and surrounding at least one other side of the first and second plate terminals opposite the sidewall of the first insulator member, the fuse portion being between and directly contacting the second insulator member and the second parallel plate of the first insulator member.

2. The rechargeable battery as claimed in claim 1, wherein the sidewall connects side surfaces of the first and second parallel plates.

3. The rechargeable battery as claimed in claim 2, wherein the first parallel plate includes a first through-hole corresponding to a through-hole of the first plate terminal, the first through-hole receives the rivet terminal, and the second parallel plate includes a second through-hole corresponding to a through-hole of the second plate terminal and the first through-hole.

4. The rechargeable battery as claimed in claim 3, wherein a diameter of the second through-hole is larger than a diameter of the first through-hole.

5. The rechargeable battery as claimed in claim 2, wherein the sidewall of the first insulator member includes a lower sidewall surrounding the first plate terminal and an upper sidewall surrounding the second plate terminal.

6. The rechargeable battery as claimed in claim 5, wherein the lower sidewall includes a lower coupling groove to be coupled to a coupling protrusion of a sidewall of the second insulator member, arranged opposite to the lower coupling groove.

7. The rechargeable battery as claimed in claim 5, wherein the upper sidewall includes an upper coupling groove to be coupled to a coupling frame of the second plate terminal, arranged opposite to the upper coupling groove.

8. The rechargeable battery as claimed in claim 2, wherein the second insulator member includes a sidewall connected to the sidewall of the first insulator member to surround the at least one other side surface of the first and second parallel plates.

9. The rechargeable battery as claimed in claim 8, wherein the second insulator member includes a snap on an inner side of the sidewall so as to be coupled to a snap groove of the first insulator member, arranged opposite to the snap.

10. The rechargeable battery as claimed in claim 8, wherein the second insulator member includes a slide groove on an inner side of the sidewall so as to be coupled to a coupling frame of the second plate terminal, arranged opposite to the slide groove.

11. The rechargeable battery as claimed in claim 8, wherein the fuse portion protrudes downward from the second plate terminal and the fuse portion has a width that is smaller than a width of the second plate terminal, and is electrically connected to a receiving groove of the first plate terminal.

12. The rechargeable battery as claimed in claim 11, wherein the fuse portion is surrounded by the second insulator member and is disposed on an inner side of the sidewall.

13. The rechargeable battery as claimed in claim 2, wherein the electrode terminal further includes a bolt provided in a through-hole of the second plate terminal.

14. The rechargeable battery as claimed in claim 13, wherein a head of the bolt is supported between the second plate terminal and the second parallel plate that face each other.

15. The rechargeable battery as claimed in claim 13, wherein a head of the bolt is supported between the second plate terminal and the first plate terminal.

16. The rechargeable battery as claimed in claim 13, wherein a head of the bolt is supported between the second plate terminal and the first insulator member.

20. The rechargeable battery as claimed in claim 1, wherein the second insulator member directly contacts the at least one other side of the first and second plate terminals opposite the sidewall of the first insulator member.

17. A rechargeable battery, comprising:

an electrode assembly;

a case in which the electrode assembly is installed, the case including an opening;

a cap plate coupled to the opening of the case;

an electrode terminal including a first sub-module and a second sub-module, wherein;

the first sub-module is arranged on a first side of the cap plate, and the second sub-module is arranged on an second side of the cap plate,

the first sub-module includes;

a first plate terminal electrically connected to the electrode assembly,

a second plate terminal overlying and separated from the first plate terminal,

a fuse portion between and connecting the first plate terminal and the second plate terminal,

a rivet terminal connecting the electrode assembly to the first plate terminal, and

an external insulator supporting and electrically insulating the first plate terminal and the second plate terminal, wherein the external insulator includes;

a first insulator member including first and second parallel plates, and a sidewall connecting the first and second parallel plates, the first parallel plate supporting the first plate terminal in an insulated manner, and the second parallel plate supporting the second plate terminal in an insulated manner, the second parallel plate between and separating the first and second plate terminals, and the sidewall surrounding at least one side of the first and second plate terminals, and

a second insulator member coupled to the first insulator member and surrounding at least one other side of the first and second plate terminals opposite the sidewall of the first insulator member, the fuse portion being between and directly contacting the second insulator member and the second parallel plate of the first insulator member.

18. The rechargeable battery as claimed in claim 17, wherein the first side is an external side and the second side is an internal side of the case.

19. The rechargeable battery as claimed in claim 17, wherein the second insulator member directly contacts the at least one other side of the first and second plate terminals opposite the sidewall of the first insulator member.