Proximity switch assembly and calibration method therefor

• US 9,287,864 B2
• Filed: 01/23/2013
• Issued: 03/15/2016
• Est. Priority Date: 04/11/2012
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Buttolo, Pietro, Salter, Stuart C., Majkowski, Matthew, Surman, James J., Rankin, James Stewart
• Primary Examiner(s): Wells, Kenneth B
• Assistant Examiner(s): Pacheco, Rafael
• Application Number:
  US13/747,578
• Publication Number:
  US 20130270899A1
• Time in Patent Office: 1,147 Days
• US Class Current: 1/1
• CPC Class Codes: B60L 1/00 Supplying electric power to auxiliary equipment of vehicles circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: H03K 17/955 using a capacitive detector
• CPC Class Codes: H03K 2217/94026 Automatic threshold calibration; e.g. threshold automatically adapts to ambient conditions or follows variation of input
• CPC Class Codes: H03K 5/153 Arrangements in which a pulse is delivered at the instant when a predetermined characteristic of an input signal is present or at a fixed time interval after this instant switching at zero crossing H03K17/13

Abstract

A proximity switch assembly and method for detecting activation of a proximity switch assembly and calibrating the switch assembly. The assembly includes proximity switches each having a proximity sensor providing a sense activation field and control circuitry processing the activation field to sense activation. The control circuitry generates an activation output when a differential change in the signal exceeds a threshold and distinguishes an activation from an exploration of the plurality of switches. The control circuit further determines a rate of change and generates an output when the rate of change exceeds a threshold rate to enable activation of a switch and performs a calibration of the signals to reduce effects caused by changes in condensation.

Claims

1. A method of calibrating a proximity switch comprising:

generating an activation field with a proximity sensor;

monitoring amplitude of a signal generated in response to the activation field;

detecting the signal amplitude exceeding a threshold for a time period; and

calibrating the signal by adjusting the signal to a predefined level when the signal amplitude exceeds the threshold for the time period and reaches a peak value.

2. The method of claim 1, wherein the method comprises generating an activation field for each of a plurality of proximity sensors and monitoring amplitude of signals generated in response to the activation fields, wherein the step of calibrating comprises calibrating all signals when a maximum signal is above a first threshold for a first time period and the maximum signal reaches a peak value.

3. The method of claim 2, wherein the method determines when all signals are negative and detects when a lowest signal is below a second threshold for a second time period, wherein the step of calibrating comprises calibrating all signals when the lowest signal is below the second threshold for the second time period and the lowest signal reaches a bottom value.

4. The method of claim 1, wherein the method comprises generating an activation field for each of a plurality of proximity sensors and monitoring amplitude of signals generated in response to the activation fields, wherein the step of calibrating comprises calibrating all signals on all signal channels when a lowest signal is below a negative threshold for the time period and the lowest signal reaches a bottom value.

5. The method of claim 1, wherein the step of calibrating the signal comprises resetting the signal to a value of zero.

6. The method of claim 1 further comprising the step of compensating for drift by incrementally adjusting the value of the signal.

7. The method of claim 6, wherein the drift compensation is stopped when a fast rise signal is detected.

8. The method of claim 6, wherein the drift compensation is stopped when the signal is moving toward zero faster than a rate of drift compensation.

9. The method of claim 1, wherein the proximity switch is installed on a vehicle for use by a passenger in the vehicle.

10. The method of claim 1, wherein the proximity switch comprises a capacitive switch comprising one or more capacitive sensors.

11. A proximity switch assembly comprising:

a proximity switch comprising a proximity sensor providing an activation field;

control circuitry monitoring a signal responsive to the activation signal, determining when the signal exceeds a threshold for a time period, and calibrating the signal when the maximum signal exceeds the threshold for the time period and reaches a peak value.

12. The switch assembly of claim 11, wherein proximity switch assembly comprises a plurality of proximity switches each comprising a proximity sensor providing an activation field, wherein the control circuitry generates an activation field for each of a plurality of proximity sensors, monitors amplitude of signals generated in response to the activation fields and calibrates all signals when a maximum signal is above a first threshold for a first time period and the maximum signal reaches a peak value.

13. The switch assembly of claim 12, wherein the control circuitry determines when all signals are negative, detects a lowest signal below a second threshold for a second time period, and calibrates all signals when the lowest signal is below the threshold for the time period and the lowest signal reaches a bottom value.

14. The switch assembly of claim 11, wherein the proximity switch assembly comprises a plurality of proximity switches each comprising a proximity sensor providing an activation field, wherein the control circuitry monitors amplitude of signals generated in response to the activation fields, and calibrates all signals when the lowest signal is below a negative threshold for the time period and the lowest signal reaches a bottom value.

15. The switch assembly of claim 11, wherein the control circuitry calibrates the signal by setting the signal to a value of zero.

16. The switch assembly of claim 11, wherein the control circuitry further compensates for drift by incrementally adjusting the value of the signal.

17. The switch assembly of claim 11, wherein the control circuitry compensates for drift by incrementally adjusting the value of the signal and stops the drift compensation when the signal is moving toward zero faster than a rate of drift compensation.

18. The switch assembly of claim 11, wherein the proximity switch is installed in a vehicle for use by a passenger of the vehicle.

19. The switch assembly of claim 11, wherein the proximity switch comprises a capacitive switch comprising one or more capacitive sensors.

20. A proximity switch assembly comprising:

a plurality of proximity switches each comprising a proximity sensor providing an activation field; and

control circuitry processing the activation field of each proximity switch to sense activation, said control circuitry monitoring signals responsive to the activation fields, determining when a maximum signal exceeds a threshold for a time period, and calibrating the signals when the maximum signal exceeds the threshold for the time period and reaches a peak value.