Drill string oscillation methods

• US 9,290,995 B2
• Filed: 12/07/2012
• Issued: 03/22/2016
• Est. Priority Date: 12/07/2012
• Status: Active Grant

• Current Assignee: Nabors Drillling Technologies USA, Inc.
• Original Assignee: Canrig Drilling Technology Limited (Nabors Industries Limited)
• Inventors: Boone, Scott G., Gillan, Colin
• Primary Examiner(s): Michener, Blake
• Assistant Examiner(s): SEBESTA, CHRISTOPHER J
• Application Number:
  US13/708,255
• Publication Number:
  US 20140158428A1
• Time in Patent Office: 1,201 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 3/022 Top drives
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 7/24 Drilling using vibrating or oscillating means, e.g. out-of-balance masses percussion drilling E21B1/00

Abstract

A method includes oscillating, with a first acceleration profile, at least a portion of a drill string using a top drive at least indirectly coupled to the drill string and includes oscillating, with a second acceleration profile different from the first acceleration profile, at least a portion of the drill string using the top drive. The method also includes oscillating, with a third acceleration profile, at least a portion of the drill string using the top drive, wherein the third acceleration profile is optimized based on feedback associated with the oscillation with the first acceleration profile and feedback associated with the oscillation with the second acceleration profile.

Claims

1. A method, comprising:

oscillating, with a first acceleration profile, at least a portion of a drill string using a top drive coupled to the drill string, the first acceleration profile comprising pre-stored oscillation parameters including a first acceleration having a first wave form type defined by a first wave shape selected from a group consisting of;

sinusoidal, stepped, and triangular;

oscillating, with a second acceleration profile different from the first acceleration profile, at least a portion of the drill string using the top drive, the second acceleration profile comprising pre-stored oscillation parameters including a second acceleration having a second wave form type defined by a second wave shape of the second wave form, the second wave shape selected from a group consisting of;

sinusoidal, stepped, triangular, and a transition between any one of the sinusoidal, stepped, and triangular wave shapes relative to the first wave shape, the second wave shape defining the second wave form type being different than the first wave shape defining the first wave form type; and

oscillating, with a third acceleration profile, at least a portion of the drill string using the top drive, wherein the third acceleration profile is optimized based on the feedback data obtained while oscillating with the first acceleration profile and feedback data obtained while oscillating with the second acceleration profile.

2. The method of claim 1 further comprising, prior to oscillating with the second acceleration profile, selecting the second acceleration profile based on input received from a human operator.

3. The method of claim 2 wherein selecting the second acceleration profile comprises selecting the second acceleration profile from a plurality of preset acceleration profiles stored in a controller associated with the top drive.

4. The method of claim 2 wherein selecting the second acceleration profile comprises selecting a modification of the first acceleration profile based on the input received from the human operator, wherein the modification modifies a first acceleration value of the first acceleration profile.

5. The method of claim 1 wherein the feedback associated with at least one of the first and second acceleration profiles is based on data received from at least one of the top drive and a bottom hole assembly coupled to the drill string.

6. The method of claim 1 wherein the feedback associated with at least one of the first and second acceleration profiles relates to a rate of penetration of a bit coupled to an end of the drill string.

7. The method of claim 1 wherein the feedback associated with at least one of the first and second acceleration profiles relates to a toolface orientation of a bit coupled to an end of the drill string.

8. The method of claim 1 wherein the feedback associated with at least one of the first and second acceleration profiles relates to torque data received from at least one of the top drive and a bottom hole assembly coupled to the drill string.

9. A method, comprising:

generating a control signal for a top drive to oscillate at least a portion of a drill string based on first oscillating parameters, wherein the first oscillating parameters comprise an acceleration rate, an angular limit, and a speed limit;

receiving feedback data from a bottom hole assembly coupled to the drill string that indicates that oscillation of at least a portion of the drill string based on the first oscillating parameters did not change a toolface orientation at an opposite end of the drill string from the top drive;

in response to the feedback data that indicates that the oscillation did not change the toolface orientation, incrementally modifying at least one of the first oscillating parameters and modifying the control signal based on the modified oscillating parameters;

receiving feedback from the bottom hole assembly that indicates that oscillation of at least a portion of the drill string based on the modified oscillating parameters changed the toolface orientation; and

in response to the feedback data that indicates that the oscillation changed the toolface orientation, further modifying the control signal to oscillate at least a portion of the drill string based on a set of optimized oscillating parameters that include at least one of a new acceleration rate, a new angular limit, and a new speed limit, with said one of the new acceleration rate, the new angular limit, and the new speed limit having a value less than the corresponding value of said modified oscillating parameters.

10. The method of claim 9 wherein further modifying the control signal to oscillate at least a portion of the drill string based on the optimized oscillating parameters comprises setting the parameters equal to the first oscillating parameters.

11. The method of claim 9 wherein incrementally modifying at least one of the first oscillating parameters comprises modifying the acceleration rate.

12. The method of claim 9 further comprising receiving an operator input that incrementally adjusts one of the first oscillating parameters.

13. The method of claim 12 wherein the operator input selects only one of the first oscillating parameters for incremental adjustment.

14. The method of claim 12 comprising receiving an operator input specifying an amount of the incremental adjustment of said one of the first oscillating parameters.

15. The method of claim 9 wherein incrementally modifying at least one of the first oscillating parameters comprises incrementally increasing both the acceleration rate and the speed limit.

16. The method of claim 9 further comprising basing the first control signal at least in part on a diameter and a length of the drill string.

17. The method of claim 9 wherein incrementally modifying at least one of the first oscillating parameters occurs after receiving feedback from the bottom hole assembly that indicates that oscillation of at least a portion of the drill string based on the first oscillating parameters did not change the toolface orientation.

18. The method of claim 9 wherein incrementally modifying at least one of the first oscillating parameters comprises modifying the acceleration rate.