Developing unit

• US 9,291,945 B2
• Filed: 03/02/2015
• Issued: 03/22/2016
• Est. Priority Date: 03/04/2014
• Status: Active Grant

• Current Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Original Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Inventors: Saito, Fumiyoshi
• Primary Examiner(s): Gray, David
• Assistant Examiner(s): THERRIEN, CARLA J
• Application Number:
  US14/634,918
• Publication Number:
  US 20150253694A1
• Time in Patent Office: 386 Days
• US Class Current: 1/1
• CPC Class Codes: G03G 15/0891 for conveying or circulating developer, e.g. augers
• CPC Class Codes: G03G 15/0893 in a closed loop within the sump of the developing device
• CPC Class Codes: G03G 2215/083 with two opposed pitches on one shaft

Abstract

A developing unit includes a developer carrier configured to hold a developer including a toner and a carrier on a developer carrying area, a first chamber configured to collect the developer from the developer carrier, and a second chamber configured to communicate with the first chamber and to circulate the developer between the first chamber and the second chamber. A first conveying member in the first chamber conveys the developer from a first communication portion toward a second communication portion, and a second conveying member in the second chamber conveys the developer from the second communication portion toward the first communication portion. The first communication portion is configured to be provided outside of the developer carrying area, and the second communication portion is configured to be provided in a position overlapping an edge of the developer carrying area.

Claims

1. A developing unit comprising:

a developer carrier configured to hold a developer including a toner and a carrier on a developer carrying area and convey the developer;

a first chamber configured to collect the developer from the developer carrier;

a second chamber configured to communicate with the first chamber and to circulate the developer between the first chamber and the second chamber;

a partition configured to be disposed between the first chamber and the second chamber to separate the first chamber from the second chamber;

a first communication portion and a second communication portion provided at opposite ends of the partition;

a first conveying member configured to be disposed in the first chamber and to convey the developer in the first chamber from the first communication portion toward the second communication portion;

a second conveying member configured to be disposed in the second chamber and to convey the developer in the second chamber from the second communication portion toward the first communication portion, the second conveying member including a rotational shaft member and a first spiral blade portion helically wound around the rotational shaft;

a third conveying member configured to be disposed downstream of the second conveying member in a developer conveyance direction of the second conveying member in the second chamber, the third conveying member including a second spiral blade portion helically formed in a reverse direction of the spiral blade portion and provided to be integrated coaxially with the second conveying member; and

a discharging portion configured to be provided downstream of the third conveying member in the developer conveyance direction of the second conveying member and to discharge a surplus developer,

wherein the first communication portion is configured to be provided outside of the developer carrying area in a direction of a rotational axis of the developer carrier, and

the second communication portion is configured to be provided in a position overlapping an edge of the developer carrying area in the direction of the rotational axis of the developer carrier.

2. The developing unit according to claim 1, wherein the first conveying member includes a shaft member, a spiral conveying blade portion helically formed around the shaft member, and a non-blade portion which is not provided with a conveying blade for conveying the developer,

wherein the non-blade portion is disposed in an area overlapping the second spiral blade of the third conveying member in the direction of the rotational axis of the developer carrier and in a position facing the first communication portion.

3. The developing unit according to claim 1, wherein the shaft member extends in parallel to the rotational axis of the developer carrier and includes a first shaft portion and a second shaft portion which is formed to have a smaller shaft diameter than the first shaft portion at a position facing the second communication portion.

4. The developing unit according to claim 1, wherein the developer carrier is formed as a carrier in a cylindrical shape which is disposed on an upper side of the first chamber, includes a plurality of permanent magnets having a first magnetic polarity and a second magnetic polarity in a circumferential direction, and rotates in a direction in which the developer is peeled at a position above a drawn-up part after drawing up and conveying the developer upward at the drawn-up part which corresponds to the permanent magnet positioned below the other permanent magnets.

5. The developing unit according to claim 1, wherein the first chamber and the second chamber are disposed to be aligned in a horizontal direction, and

wherein the developer carrier is disposed on an upper side of the first chamber.