Sealing ribs for a developer unit of a dual component development electrophotographic image forming device

• US 9,291,947 B1
• Filed: 04/10/2015
• Issued: 03/22/2016
• Est. Priority Date: 04/10/2015
• Status: Active Grant

• Current Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Original Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Inventors: Bacelieri, Michael Brian, Bennett, Robert Dan III, Denton, Gary Allen, Doerre, Mark, Gilliam, Katherine Marie, Jernigan, Elliott Vincent, Maul, Michael David, Rogers, Matthew Lee, Rowe, Dominique Renee, Sbert, Robert Christopher, Seaman, Keith, Soale, Courtney Harrison
• Primary Examiner(s): Tran, Hoan
• Application Number:
  US14/683,383
• Time in Patent Office: 347 Days
• Field of Search: 399/91, 399/98, 399102-107, 399/111, 399/119, 399/120, 399252-254, 399/258, 399/259, 399265-267, 399/276, 399/277, 399/279, 399/281, 399/282
• US Class Current: 1/1
• CPC Class Codes: G03G 15/0928 relating to the shell, e.g. structure, composition
• CPC Class Codes: G03G 15/0942 with means for preventing toner scattering from the magnetic brush, e.g. magnetic seals

Abstract

A developer unit for a dual component development electrophotographic image forming device includes a housing having a reservoir for storing a developer mix that includes toner and magnetic carrier beads. An axial sealing rib projects from an inner side of the housing toward the outer surface of a sleeve of a magnetic roll. The axial sealing rib extends along an axial length of the sleeve. A distal end of the axial sealing rib is positioned in close proximity to and spaced from the outer surface of the sleeve. The axial sealing rib is positioned to impede the flow of developer mix in the reservoir in a direction counter to an operative rotational direction of the sleeve.

Claims

1. A developer unit for a dual component development electrophotographic image forming device, comprising:

a housing having a reservoir for storing a developer mix that includes toner and magnetic carrier beads;

a magnetic roll that includes a stationary core and a sleeve positioned around the core, the sleeve is rotatable relative to the core about an axis of rotation, the core includes at least one permanent magnet having a plurality of circumferentially spaced magnetic poles, an outer surface of the sleeve is positioned to carry developer mix attracted from the reservoir to the outer surface of the sleeve by the at least one permanent magnet in an operative rotational direction of the sleeve; and

a first axial sealing rib projecting from an inner side of the housing toward the outer surface of the sleeve, the first axial sealing rib extends along an axial length of the sleeve, a distal end of the first axial sealing rib is positioned in close proximity to and spaced from the outer surface of the sleeve, the first axial sealing rib is positioned to impede the flow of developer mix in the reservoir in a direction counter to the operative rotational direction, the first axial sealing rib is positioned at a point between two of the plurality of circumferentially spaced magnetic poles where magnetic field lines of the plurality of circumferentially spaced magnetic poles have a primarily tangential orientation relative to the outer surface of the sleeve.

2. The developer unit of claim 1, wherein the first axial sealing rib extends along substantially an entire axial length of the core.

3. The developer unit of claim 1, further comprising a second axial sealing rib projecting from the inner side of the housing toward the outer surface of the sleeve, the second axial sealing rib extends along the axial length of the sleeve, a distal end of the second axial sealing rib is positioned in close proximity to and spaced from the outer surface of the sleeve, the second axial sealing rib is positioned to impede the flow of developer mix in the reservoir in the direction counter to the operative rotational direction, the second axial sealing rib is spaced circumferentially relative to the sleeve from the first axial sealing rib.

4. The developer unit of claim 3, wherein the outer surface of the sleeve is positioned to carry the developer mix from the reservoir through a portion of the magnetic roll that is exposed from the reservoir to permit transfer of toner from the outer surface of the sleeve to a photoconductive drum and back to the reservoir as the sleeve rotates in the operative rotational direction and the second axial sealing rib is positioned at an edge of the housing where developer mix reenters the reservoir after passing the portion of the magnetic roll that is exposed from the reservoir as the sleeve rotates in the operative rotational direction.

5. The developer unit of claim 3, wherein the second axial sealing rib is positioned at one of the plurality of circumferentially spaced magnetic poles.

6. The developer unit of claim 1, wherein the first axial sealing rib extends to within between 0.9 mm and 1.6 mm of the outer surface of the sleeve measured radially with respect to the axis of rotation.

7. The developer unit of claim 1, further comprising a pocket formed in the inner side of the housing positioned immediately downstream from the first axial sealing rib relative to an operative rotational direction of the sleeve, the pocket curves toward the outer surface of the sleeve counter to the operative rotational direction of the sleeve to direct developer mix traveling counter to the operative rotational direction toward the outer surface of the sleeve.

8. The developer unit of claim 1, further comprising a first circumferential sealing rib projecting from the inner side of the housing toward the outer surface of the sleeve, the first circumferential sealing rib extends circumferentially along a portion of the outer surface of the sleeve, the first circumferential sealing rib is spaced from the outer surface of the sleeve, the first circumferential sealing rib is positioned to impede the flow of developer mix in the reservoir along an axial direction of the sleeve.

9. The developer unit of claim 8, further comprising a second circumferential sealing rib projecting from the inner side of the housing toward the outer surface of the sleeve, the first circumferential sealing rib and the second circumferential sealing rib are spaced axially from each other and extend circumferentially along a common portion of the outer surface of the sleeve, the second circumferential sealing rib is spaced from the outer surface of the sleeve, the second circumferential sealing rib is positioned to impede the flow of developer mix in the reservoir along the axial direction of the sleeve.

10. The developer unit of claim 1, further comprising:

a pickup pole of the plurality of circumferentially spaced magnetic poles positioned to magnetically attract developer mix in the reservoir to the outer surface of the sleeve for carrying by the sleeve as the sleeve rotates in the operative rotational direction;

a trim bar positioned in close proximity to the outer surface of the sleeve downstream from the pickup pole relative to the operative rotational direction to trim the developer mix on the outer surface of the sleeve prior to carrying the developer mix to a portion of the magnetic roll that is exposed from the reservoir to permit transfer of toner from the outer surface of the sleeve to a photoconductive drum; and

to a cantilevered flexible seal positioned against an upstream side of the trim bar relative to the operative rotational direction of the sleeve.

11. A developer unit for a dual component development electrophotographic image forming device, comprising:

a housing having a reservoir for storing a developer mix that includes toner and magnetic carrier beads;

a magnetic roll that includes a stationary core and a sleeve positioned around the core, the sleeve is rotatable relative to the core about an axis of rotation, the core includes at least one permanent magnet having a plurality of circumferentially spaced magnetic poles, the plurality of circumferentially spaced magnetic poles includes a pickup pole that is positioned to magnetically attract developer mix from the reservoir to the outer surface of the sleeve for carrying by the sleeve as the sleeve rotates in an operative rotational direction, the outer surface of the sleeve is positioned to carry the developer mix from the reservoir through a portion of the magnetic roll that is exposed from the reservoir to permit transfer of toner from the outer surface of the sleeve to a photoconductive drum and back to the reservoir as the sleeve rotates in the operative rotational direction; and

a first axial sealing rib and a second axial sealing rib each projecting from an inner side of the housing toward the outer surface of the sleeve, the first axial sealing rib and the second axial sealing rib extend along an axial length of the sleeve, distal ends of the first axial sealing rib and the second axial sealing rib are positioned in close proximity to and spaced from the outer surface of the sleeve, the second axial sealing rib is spaced circumferentially relative to the sleeve from the first axial sealing rib, downstream faces of the first axial sealing rib and the second axial sealing rib relative to the operative rotational direction are angled toward the outer surface of the sleeve to direct developer mix traveling counter to the operative rotational direction toward the outer surface of the sleeve, the first axial sealing rib and the second axial sealing rib are positioned upstream from the pickup pole and downstream from the portion of the magnetic roll that is exposed from the reservoir relative to the operative rotational direction.

12. The developer unit of claim 11, wherein the first axial sealing rib is positioned at a point between two of the plurality of circumferentially spaced magnetic poles where magnetic field lines of the plurality of circumferentially spaced magnetic poles have a primarily tangential orientation relative to the outer surface of the sleeve.

13. The developer unit of claim 12, wherein the second axial sealing rib is positioned at an edge of the housing where developer mix reenters the reservoir after passing the portion of the magnetic roll that is exposed from the reservoir as the sleeve rotates in the operative rotational direction.

14. The developer unit of claim 12, wherein the second axial sealing rib is positioned at one of the plurality of circumferentially spaced magnetic poles.

15. The developer unit of claim 11, wherein the first axial sealing rib and the second axial sealing rib extend along substantially an entire axial length of the core.

16. The developer unit of claim 11, further comprising a first pocket formed in the inner side of the housing positioned immediately downstream from the first axial sealing rib relative to the operative rotational direction of the sleeve and a second pocket formed in the inner side of the housing positioned immediately downstream from the second axial sealing rib relative to the operative rotational direction of the sleeve, the first pocket and the second pocket curve toward the outer surface of the sleeve counter to the operative rotational direction of the sleeve to direct developer mix traveling counter to the operative rotational direction toward the outer surface of the sleeve.

17. The developer unit of claim 11, further comprising a first circumferential sealing rib projecting from the inner side of the housing toward the outer surface of the sleeve, the first circumferential sealing rib extends circumferentially along a portion of the outer surface of the sleeve, the first circumferential sealing rib is spaced from the outer surface of the sleeve, the first circumferential sealing rib is positioned to impede the flow of developer mix in the reservoir along an axial direction of the sleeve.

18. The developer unit of claim 17, further comprising a second circumferential sealing rib projecting from the inner side of the housing toward the outer surface of the sleeve, the first circumferential sealing rib and the second circumferential sealing rib are spaced axially from each other and extend circumferentially along a common portion of the outer surface of the sleeve, the second circumferential sealing rib is spaced from the outer surface of the sleeve, the second circumferential sealing rib is positioned to impede the flow of developer mix in the reservoir along the axial direction of the sleeve.

19. The developer unit of claim 11, further comprising:

a trim bar positioned in close proximity to the outer surface of the sleeve downstream from the pickup pole relative to the operative rotational direction to trim the developer mix on the outer surface of the sleeve prior to carrying the developer mix to the portion of the magnetic roll that is exposed from the reservoir; and

a cantilevered flexible seal positioned against an upstream side of the trim bar relative to the operative rotational direction of the sleeve.